North Star 157115 Скачать руководство пользователя страница 1

 

 

  M157115C.2

 

                                                                                                                                                                                               
 

 

   

 

 

Owner’s Manual 

Instructions for Set-up, Operation, Maintenance & Storage 

H

OT 

W

ATER

/S

TEAM 

P

RESSURE 

W

ASHER 

 

3000

 PSI 

/

 

4.0

 GPM 

 

Portable Outdoor-Use Only 

 

This pressure washer produces both cold and hot water high-pressure spray as well as wet steam. Cleaning 
chemicals may be incorporated into the spray if desired.  The pressure pump for this equipment is powered 
by a gasoline internal combustion engine and the water is heated by a diesel, kerosene/fuel-oil fired, down 
draft burner. 

 

  WARNING – READ THIS MANUAL 

 

READ and UNDERSTAND this Owner’s Manual and the Engine Owner’s Manual completely 
before attempting to set up and use the pressure washer!  

Failure to properly set up, operate, and 

maintain this pressure washer could result in

 serious injury or death 

to operator or bystanders. 

WARNING – SPECIAL HAZARDS 

CO Poisoning

 

 

Exhaust from both the engine and burner contains carbon monoxide, a 
poisonous gas that can cause carbon monoxide poisoning and possible death 
if inhaled. ONLY run pressure washer OUTDOORS and at least 20 feet from 
the home, away from windows, vents and air intakes, to allow proper 
ventilation. If you start to feel sick, dizzy, or weak while using the pressure 
washer, shut off the engine and get to fresh air RIGHT AWAY. 

Skin/Eye Injury

 

 

High-pressure spray can cause serious skin or eye injury, including injection 
injury if fluid pierces the skin.  Injection injury can result in blood poisoning 
and/or severe tissue damage. 

Burns

 

 

Hot spray can scald and burn skin.  

 

Hot surfaces of wand, engine and burner, as well as hot exhaust from 
both the engine and burner can cause burns. 

Slips/FallsNOTE

 

 

Spray discharge can cause puddles and slippery surfaces. 

 

Spray-gun kickback can cause operator loss of balance and falls.  

Flying Debris

 

 

High-pressure spray can cause surface damage and flying debris. 

Fire/ 
Explosion

 

 

Engine and burner sparking can ignite fuel or other flammable liquids 
or vapors in the vicinity. 

 

Hot exhaust from engine and burner can ignite combustible materials. 

Chemical Exposure

 

 

Cleaning chemical vapors or contact with skin may be hazardous. 

Electric shock

 

 

Spray contact with electrical sources can cause electric shock. 

A summary of 

important

 safety information is provided at the end of the manual. 

 

Any Questions, Comments, Problems, or Parts Orders 

Call NorthStar Product Support 1-800-270-0810

 

ITEM NUMBER:  157115 

 

SERIAL NUMBER: _____________ 

Содержание 157115

Страница 1: ...es to allow proper ventilation If you start to feel sick dizzy or weak while using the pressure washer shut off the engine and get to fresh air RIGHT AWAY Skin Eye Injury High pressure spray can cause...

Страница 2: ...il level before starting Remove shipping tape and black vent plug if present from oil fill cap Water Flow Requirements Make sure your supply water flow rate is 20 higher than the pressure washer s flo...

Страница 3: ...Hose s Water Supply and Spray Nozzle s 20 Step 2 Set Up for Chemical Spray if desired 23 Step 3 Spraying 24 Step 4 Stopping 30 Storage 31 Burner Adjustment 35 Maintenance and Repair 36 Troubleshootin...

Страница 4: ...plan to acquire and wear safety apparel during operation of this pressure washer Safety apparel includes waterproof insulated gloves safety glasses with side and top protection and non slip protective...

Страница 5: ...S REQUIRED not included Engine Fuel Regular Unleaded Gasoline Engine Oil See Engine Owner s Manual and Step 3 of the Assembly and Initial Set up section for additional oil quantity needed due to oil d...

Страница 6: ...y Gun 23 Air Fuel Ignition System 6 Diesel Fuel Tank 15 Grip 24 Chemical injector 7 Diesel Fuel Cap 16 Wand 25 Rupture Disc Fitting 8 Unloader 17 Control Box See Detail A 26 Flame Sensor 9 Engine 18 C...

Страница 7: ...ns out dirt and debris from fuel 12 Heat Exchanger Device that heats the water by forcing a flame across steel pipe 13 Gas Tank Cap Gas tank is a container for holding gas and gas cap is cover for gas...

Страница 8: ...n Qty 1 782325 Decal Danger and Warning 1 2 786632 Decal Rotating Equipment Warning 1 3 3 1 798057 32821 Hangtag Rupture Disk Warning Lanyard Hangtag Warning 1 1 4 797513 Decal Burn Hazard Decal 1 5 7...

Страница 9: ...hermal Relief Valve This unit is equipped with a thermal relief valve to protect the pump from overheating The pump continues to work in bypass mode when you are not spraying If high temperatures are...

Страница 10: ...nents identified in Fig157115_4 Unpacking delivery inspection assembly and initial set up and Fig06833 Hardware Bag Inspect the pressure washer immediately after you receive delivery for missing parts...

Страница 11: ...k Nut Qty 2 Part 777495 Nozzle Pack Qty 1 Part 800653 Steam Nozzle Qty 1 Part 801092 Bolt 5 16 18 Hex Head Flange Bolt Qty 6 Part 82621 Hose Hook Qty 1 Part 800615 Nut 5 16 18 Hex Flange Nyloc Qty 6 P...

Страница 12: ...ION INSTALL HOSE HOOK INTO RIGHT SIDE OF HANDLE USING TWO 2 M8 1 25 NYLOC NUTS 5 16 18 X 3 4 SIX 6 FLANGE BOLTS 5 16 18 X 3 4 SIX 6 FLANGE NUTS Step 1 Install handle with six 6 5 16 18 x 3 4 Flange Bo...

Страница 13: ...non detergent oil or Cat Pump Oil Item 22158 Prepare Engine Fill the engine with oil Note The engine is shipped without oil Refer to the Engine Manual to locate oil fill port and for instructions on...

Страница 14: ...ng your pressure washer around 1 Use the handle to manually move the pressure washer 2 To turn push down slightly on the handle and pivot the pressure washer on its back wheels 3 Lock wheels with brak...

Страница 15: ...NG Burn hazard Never open oil port while engine is running Hot oil can spray over face and body Notes o Low oil shutdown feature prevents the engine from starting without sufficient oil o Engine is sh...

Страница 16: ...in this manual in the Maintenance Repair section 1 Refer to the engine owner s manual for engine maintenance instructions STEP 2 ADD FUEL S WARNING Fuel fire explosion hazard Gasoline is highly flamm...

Страница 17: ...Fuel soaked rags are flammable and should be disposed of properly If fuel is spilled on your skin or clothes change clothes and wash skin immediately Fill engine fuel tank Check the gasoline tank lev...

Страница 18: ...ressure washer in order to avoid carbon monoxide poisoning The location you choose to operate the pressure washer must be OUTDOORS and at least 20 feet from the home away from windows vents and air in...

Страница 19: ...aust clearance The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch on fire Make sure both the engine exhaust and burner exhaust are at least 7 feet...

Страница 20: ...3 Select Suitable Worksite section of this manual A suitable location is OUTDOORS only away from all building air intakes Where no flammable vapors dusts and gases are present Where there is adequate...

Страница 21: ...fill a 5 gallon bucket with your garden hose It should take less than 100 seconds Attach garden hose to garden hose inlet Attach garden hose to garden hose inlet 1 See Component Identification sectio...

Страница 22: ...reen 25 General 778737 4 5 White 40 Light Cleaning 778949 Soap Nozzle 65 Chemicals 801092 3 5 Orange Steam 15 Steam Note You must use the black low pressure nozzle for spraying chemicals Attach nozzle...

Страница 23: ...r is equipped with a chemical injection point on the downstream side of the pump for introducing cleaning chemicals into the water stream A braided chemical hose is provided to connect at this point S...

Страница 24: ...tar pressure washer chemicals or chemicals specifically formulated for use with pressure washers CAUTION Non approved chemicals can damage pressure washer components seals wand hoses pump etc and be h...

Страница 25: ...work area of all bystanders Keep children and pets away Keep spray away from electrical wiring Spray contact with electrical wiring will likely result in severe electrical shock or electrocution Hot e...

Страница 26: ...wet surfaces Prime the water supply Turn on water supply and squeeze the trigger CAUTION Never run the pump without the water supply connected and turned on Operating the pressure washer without a suf...

Страница 27: ...e by changing to a high pressure nozzle Changing the nozzle from the low pressure black nozzle to a high pressure nozzle will stop the flow of chemicals into the water stream Refer to instructions in...

Страница 28: ...ING High pressure spraying safety Keep spray away from people Never direct discharge stream at or near any person Do not allow any part of the body to come in contact with the fluid stream High pressu...

Страница 29: ...ou on contact Never touch the metal screw or any metal parts of the spray gun when the heater is being used Use only designated grip areas 4 Wash from the bottom to the top using side to side motions...

Страница 30: ...f high pressure spray STEP 4 STOPPING Stop the engine using the following steps WARNING Never disconnect the high pressure hose from the high pressure outlet or spray gun while the system is pressuriz...

Страница 31: ...ot lights even if the pressure washer s engine and burner fuel tanks are empty Residual fuel fumes from tank can ignite o Away from extreme high or low temperatures Do not store the pressure washer in...

Страница 32: ...cing end into 5 gallon bucket of antifreeze 5 With the nozzle removed trigger gun off and with burner off point trigger gun into a second empty 5 gallon bucket and start the unit 6 With unit running s...

Страница 33: ...er gun 6 Remove thermal relief valve located at the bottom of the unloader see Component identification page and allow water from the bypass loop to drain out Once drained reinstall thermal relief fit...

Страница 34: ...eplace spark plug but do not reconnect the spark plug wire Prepare pressure washer for storage Prepare the pressure washer for storage 1 Make sure the engine start switch is OFF and fuel valve is OFF...

Страница 35: ...the burner ignites Note Typical factory calibration is between 6 8 4 Locate and loosen the locking set screw fig06839 and rotate the cover clockwise close until either of following happens black smoke...

Страница 36: ...ck tire pressure Each use Perform engine maintenance As specified in Engine Owner s manual Change pump oil Each use After first 40 hours of use Every 3 months or 500 hours of use after that Maintain b...

Страница 37: ...e warranty Keep pressure washer clean Keep pressure washer clean If dust or debris accumulates on the pressure washer clean the pressure washer with a damp cloth or soft bristle brush Do not allow air...

Страница 38: ...ace as required 2 Check and clean the nozzle orifice Garden hose water inlet Clean the garden hose water inlet filter before each use WARNING When cleaning filters check whether dangerous chemicals ha...

Страница 39: ...ng muffler and spark arrestor if equipped Change pump oil Change the pump oil after the first 40 hours of use and then after every 3 months or 500 hours of use after that 1 Remove drain plug from pump...

Страница 40: ...e can build up inside the heating coil tubing Scale deposits will decrease the performance of pressure washer by reducing both water flow and water pressure The use of a water softener and an addition...

Страница 41: ...Serious injury or death can result if safety instructions are not followed To descale the coil 1 Remove the outlet coil quick connect nipple fitting from the coil outlet 2 Remove the inlet coil swive...

Страница 42: ...water 14 Turn on the circulating pump to begin circulating the fresh water 15 Run the circulating pump for 5 minutes recirculating the fresh water 16 Repeat steps 11 15 at least 3 times to ensure all...

Страница 43: ...e burner will not fire if the shuttle does not move The shuttle movement actuates a switch inside the flow switch housing which allows the burner to fire during spray mode 1 Disconnect the swivel fitt...

Страница 44: ...ue to step 5 5 Remove the Body from the plastic Enclosure and soak the Body in CLR or similar solution to dislodge excess buildup The screws QTY 5 in the Enclosure are TORX T10 6 Rinse Body 7 When cle...

Страница 45: ...the Cap onto the Body Torque the cap to 100lb in 10 On the elbow on the inlet of the coil remove any remaining thread tape sealant Re apply new thread tape sealant on the elbow Re connect the swivel...

Страница 46: ...ter Wrap 3 Remove 4 5 16 Bolts from Outer Cover 4 Remove Outer Cover set aside 5 Remove 4 5 16 bolts and nuts off the hold down brackets on the Outer Wrap 6 Remove all inlet and outlet fittings 7 Remo...

Страница 47: ...t flame sensor and electrode wires Disconnect fuel line 4 Clean off carbon deposits which may have accumulated on the tips of the electrodes 5 If electrodes are outside of manufacturing specification...

Страница 48: ...Guarding and reconnect spark plug Air Fuel Ignition System Drive belt maintenance Check drive belt tension after first 24 hours of running and then routinely with each oil change Tighten or replace b...

Страница 49: ...e belt guard WARNING Do not operate unless belt guard is in place to prevent access to rotating parts Clothing or hair can become rapidly entangled in unguarded rotating parts resulting in serious inj...

Страница 50: ...r and capable of making minor repairs and performing all preventative maintenance procedures Keep a stock of recommended service parts for maintenance and minor repairs IMPORTANT If a part needs repla...

Страница 51: ...oupler or pump itself may need to be replaced Contact product support Check fuel pressure and replace if needed Ignition Electrodes damaged or worn Clean adjust or replace electrodes See maintenance a...

Страница 52: ...tment Poor quality fuel Use kerosene for the cleanest burn Belt broken Replace belt WATER NOT HEATING SUFFICIENTLY Causes Solutions Scale build up in coil See Coil Descaling under Maintenance Instruct...

Страница 53: ...f Description Page 1 Frame 51 2 Heat Exchanger 55 3 Blower and ignition flywheel 57 4 Engine Water pump Fuel pump and drive parts 59 5 Accessories Gun hose chemical injector 62 These components go int...

Страница 54: ...Parts Explosion Frame Rev C 2 54 Fig157115_12 46 47 27 34 34 14 5 6 39 4 18 20 21 22 47 38 37 36 16 15 17 32 31 24 42 29 44 41 30 27 26 25 45 3 12 13 2 43 28 23 33 40 11 19 48 1 35 2 10 9 8 7 49...

Страница 55: ...MALL 1 18 801440 ENGINE FAN PLATE WELDMENT 1 19 82014 5 16 18 X 1 2 HHSF BOLT 4 20 82096 BOLT 5 16 18 X 3 5 HHFB 1 21 800556 PLATE ENGINE RISER 1 22 82626 BOLT 3 8 16 X 2 5 HHFB 4 23 800044 CONTROL BO...

Страница 56: ...2 777646 LED RED 12VDC 2 43 799931 RECTIFIER 1 44 802972 CONTROLLER TEMP ASSEMBLY 1 45 82007 SCREW 10 32 X 3 4 SHCS 1 46 82631 NUT 3 8 16 HEX FLANGE NYLON 1 47 82019 NUT 5 16 18 SER FLANGE 2 48 82630...

Страница 57: ...C 2 57 Fig06846 1 1 19 1 16 1 29 1 13 1 23 1 30 1 18 1 22 1 15 1 8 1 12 1 28 1 21 1 20 1 9 1 1 1 33 1 32 1 17 1 10 1 2 1 3 1 4 1 5 1 6 1 7 1 11 1 14 1 25 1 24 1 27 2 1 26 1 31 3 4 12 6 7 8 9 19 5 11 1...

Страница 58: ...not shown sold separately 1 1 23 799677 Fuel nozzle 2 00 GPH 90B 1 1 24 797751 Combustion head assembly 1 1 25 82006 Screw 10 32 x 1 2 button head cap 3 1 26 793595 Flame sensor bracket kit 1 1 27 799...

Страница 59: ...613 M6 1 0X8MM SET SCREW KNURL CUP 1 10 82020 NUT 5 16 18 NYLON INSERT 4 11 788016 2 MM SPACER 2 12 802061 INLET DAMPER CAP MEDIUM 1 13 801982 AC HOUSING ASSEMBLY W ADJUSTABLE DAMPER 1 14 801658 PLATE...

Страница 60: ...4 HHSF BOLT 1 11 788016 2 MM SPACER 1 15 82004 8 32 x 5 BHCS 1 16 802202 M5 FLAT WASHER 2 17 802343 8 32 X 1 SHCS 4 18 799538 STATOR ASSY 1 19 799566 STATOR BLADE ASSEMBLY 1 20 800782 IGNITION COIL A...

Страница 61: ...Water Fuel Pumps Drive Parts Rev C 2 61 14 51 15 16 17 18 19 20 21 22 25 23 24 50 28 27 14 29 26 30 31 32 33 34 35 36 37 38 SEE DETAIL A 39 40 41 42 43 44 45 46 47 48 34 1 2 3 4 49 5 6 7 8 9 10 11 3 1...

Страница 62: ...MBLY TANK DIESEL 5 GAL 1 16 305206 DIESEL FUEL CAP 1 17 777834 CLAMP HOSE 6 18 796282 FITTING 1 4 FPT X 1 4 HB 1 19 795027 FITTING ELBOW 1 4 NPT BULKHEAD 1 20 20 1 799864 799865 FUEL FILTER FILTER ELE...

Страница 63: ...FUEL PUMP 12V 1 42 1 RWB21754U FUEL SOLENOID COIL 12V 1 42 2 RWB21877U FUEL SOLENOID STEM 1 43 777340 1 4 MPT X 1 4 HB 1 44 801448 FITTING 1 4 HB X 1 4 NPT 1 45 801472 FITTING 1 8 HEX NIPPLE 1 46 7941...

Страница 64: ...E SOCKET X 3 8 MPT 1 4 1 GP2701020 O RING NOT SHOWN 1 5 777915 NIPPLE 3 8 1 6 799880 HOSE 3 8 X 50 HIGH PRESSURE 1 7 777165 CHEMICAL HOSE 4 FT 8 779614 INJECTOR QC 3 GPM 1 9 221222 STRAINER CHEMICAL 1...

Страница 65: ...p Domed OilFiller 1 166 CA46429 Valve 6 33 CA14179 O Ring FillerCap 70D 1 167 CA43750 Spring 6 37 CA92241 Gauge OilBubblew Gasket 80D 1 168 CA44565 Retainer Spring 6 38 CA44428 Gasket Flat Oil Gauge 8...

Страница 66: ...up Ring Piston Stem 1 446 O Ring Body 80D 1 415 O Ring Piston Stem 90D 1 454 O Ring Manifold 70D 1 418 Assy Piston IncludedinRepairKit 1 456 Manifold 1 423 CA49105 Retainer Valve 1 460 CA126974 Fittin...

Страница 67: ...POSITION LEVER LOCK 5 POSITION LEVER LOCK PLUG BRN BROWN BLK BLACK WHT WHITE BL BLUE STANDARD CONTROL BOX DIAGRAM 115 116 8 4 5 7 9 8 10 8 8 3 6 1 2 3 11 12 13 Balloon Description Part Number Qty 1 Sw...

Страница 68: ...ldren Under the influence Never operate or let anyone else operate the pressure washer while fatigued or under the influence of alcohol drugs or medication Understand intended use Carefully read about...

Страница 69: ...emperatures You can be burned or seriously injured when handling fuel Use extreme care when handling fuel including these preventative measures Fuel outdoors Fill fuel tank outdoors never indoors Fuel...

Страница 70: ...ects debris can cause injury Serious injection injury can result if high pressure spray penetrates the skin Operators should wear waterproof thermally insulated gloves safety glasses with side and top...

Страница 71: ...d all safety hazards and first aid for all chemicals being used Wear protective gear as directed Always wear protective gloves when handling and cleaning with chemicals When cleaning filters check whe...

Страница 72: ...least five minutes before storing A hot engine is a fire hazard Prevent accidental starting When pressure washer is not in use remove spark plug or spark plug wire in order to ensure that pressure was...

Страница 73: ...oll cage bumper and axles Heat Exchanger Coil Weldment 5 years from date of purchase NorthStar shall warrant the Coil from defects in material or workmanship for a period of 5 years from the date of p...

Страница 74: ...rting batteries damage related to rodent and or insect infestation Damage caused by freezing and damage caused by vandalism Additional exclusions loss of running time inconvenience loss of income or l...

Страница 75: ...California Proposition 65 Information 75 This page is intentionally left blank...

Страница 76: ...Tool com WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State of...

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