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12

COMPONENT FUNCTIONS

Low Pressure Switch (Select Models)

 - This safety 

switch is factory installed and located in the suction line 

internal to the unit. The switch is designed to protect the 

compressor if a loss of charge occurs. Under normal 

conditions, the switch is closed.
If the suction pressure falls below 5 psig, then the switch 

will open and de-energize the unit. The switch will close 

again once the suction pressure increases above 20 

psig. The low pressure switch interrupts the thermostat 

inputs to the unit.

NOTE:

 When the switch opens and then closes, there 

will be a 5 minute short cycling delay before the unit can 

energize.

High Pressure Switch 

- This safety switch is factory 

installed and located in the compressor discharge line 

internal to the unit. The switch is designed to de-energize 

the system when very high pressures occur during 

abnormal conditions. Under normal conditions, the switch 

is closed.
If the discharge pressure rises above 650 psig, the switch 

will open and de-energize the unit. The switch will close 

again once the discharge pressure decreases to 460 

psig. The high pressure switch interrupts the thermostat 

inputs to the unit.

NOTE:

 When the switch opens and then closes, there 

will be a 5 minute short cycling delay before the unit can 

energize.

UNIT MAINTENANCE

 WARNING:

To prevent electrical shock, personal injury, or 

death, disconnect all electrical power to the unit 

before performing any maintenance or service. 

The unit may have more than one electrical 

supply.

Proper maintenance is important to achieve optimum 

performance from the heat pump. The ability to properly 

perform maintenance on this equipment requires certain 

mechanical skills and tools. If you do not possess these 

skills, contact your dealer for maintenance. Consult your 

local dealer about the availability of maintenance contracts. 

Routine maintenance should include the following:

•  Inspect and clean or replace air filters at the beginning 

of each heating and cooling season, or more frequently 

if required.

•  Inspect the condensate drain and outdoor coil at the 

beginning of each cooling season. Remove any debris. 

Clean the outdoor coil and louvers as necessary using a 

mild detergent and water. Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the 

beginning of each heating and cooling season. Service 

as necessary.

 CAUTION:

The unit should never be operated without a 

filter in the return air system. Replace disposable 

filters with the same type and size.

•  Do not attempt to add additional oil to motors unequipped 

with oil tubes. The compressor is hermetically sealed 

at the factory and does not require lubrication.

REFRIGERANT CHARGING

 CAUTION:

This heat pump contains liquid and gaseous 

refrigerant under pressure. Adjustment of 

refrigerant charge should only be attempted 

by qualified, trained personnel thoroughly 

familiar with the equipment and safe responsible 

refrigerant handling procedures. Under no 

circumstances should the homeowner attempt 

to install and/or service this equipment. Failure 

to comply with this warning could result in 

equipment damage, personal injury, or death.

•  The unit must be charged while both first and second 

stages are operating.

•  To achieve rated capacity and efficiency the compressor 

must be exposed to refrigerant for at least 24 hours 

prior to running and then must be run for a minimum of 

12 hours. If Charging in Cooling Mode, see Refrigerant 
Charging Charts: .

Charging the Unit in AC Mode

(with Outdoor Temperatures Above 65° F)

1. With the system operating at steady-state, measure 

the suction and liquid refrigerant pressures (in psig) at 

the service valves.

2. Measure the compressor discharge temperature (° F).

3. Use 

Figure 10 (page 13)

Figure 11 (page 13)

Figure 12 (page 14)

, & 

Figure 13 (page 14) 

to 

verify system conditions (during cooling mode) for 

proper charge amount.

Charging the Unit in Heating Mode

1. Evacuate the refrigerant system.

2. Weigh in the proper charge as indicated on the unit 

rating label. Unit charge NUST be verified in cooling 

season.

3. Verify the unit is operating properly according to the 

System Heating section on 

page 11

.

Содержание PPH3RF Series

Страница 1: ...n important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance Some local codes requir...

Страница 2: ... Test Pins 10 Clearing Defrost Board Fault Codes 10 Electric Heat Package optional 10 Outdoor Thermostat Options 10 HUD Outdoor Thermostat Option 10 2nd Stage Thermostat Option 10 STARTUP ADJUSTMENTS 11 Pre Start Checklist 11 Start Up Procedure 11 Air Circulation 11 System Heating 11 System Cooling 11 Short Cycle Protection 11 Emergency Heat 11 Forced Defrost Mode Field Test 11 Anti Short Cycle Ti...

Страница 3: ...ancer Disturbing the insulation of this product during installation maintenance or repair will expose you to fiberglass wool Breathing this material may cause respiratory irritations or may cause lung cancer Fiberglass wool may also cause eye irritation skin sensitization or other allergic responses in susceptible individuals Always wear goggles disposable gloves long sleeved shirt and appropriate...

Страница 4: ...e installation of this type of equipment Local codes and regulations take precedence over any recommendations contained in these instructions Consult local building codes and the NationalElectricalCode ANSICI forspecialinstallation requirements Air Ducts must be installed in accordance with the standards of the National Fire Protection Association Standards for Installation of Air Conditioning and...

Страница 5: ...ioningandVentilation Systems NFPA 90A Standard for Installation of Residence Type Warm Air Heating and Air Conditioning Systems NFPA90B theseinstructions andallapplicable codes NFPA publications are available by writing to National Fire Protection Association Batterymarch Park Quincy ME 02269 or visit www NFPA org on the web Design the duct work according to methods described by the Air Conditioni...

Страница 6: ... is in a corner or under a table if a minimum two inch clearance is available 1 Start the installation from under the home by cutting a small hole in the sub floor Determine how the floor joist location will affect cutting the opening needed for the return air box NOTE Floor joists are generally located on 16 centers leaving 14 3 8 between joists 2 After measuring the return air box approximately ...

Страница 7: ...ctrical Code ANSI NFPA 70 or the CSA C22 1 Electrical Code Use the grounding lug provided in the control box for grounding the unit Line Voltage It is recommended that the line voltage to the unit be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible to the unit This switch sh...

Страница 8: ... 6 8 10 25 4 4 6 10 30 3 4 6 8 35 3 4 6 8 40 2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N E C for 60 type copper conductors Table 1 Copper Wire Size AWG 1 voltage drop Table 2 Airflow Data MODEL NUMBER MOTOR TAP EXTERNAL STATIC PRESSURE DROP IN WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CF...

Страница 9: ...ric heating operation CAUTION To avoid personal injury or property damage make certain that the motor leads cannot come into contact with any metal components of the unit 3 Verify the required speed from the airflow data found in Table 2 page 8 Place appropriate wire on the appropriate motor speed tap for the required airflow 4 Check all factory wiring per the unit wiring diagram and inspect the f...

Страница 10: ... soon as the jumper is removed the defrost cycle will end as determined by the typical criteria To determine operating status or fault conditions refer to Table 3 for diagnostic description Clearing Defrost Board Fault Codes Fault codes can be removed from memory through the use of the test pins This is accomplished by shorting the two test pins momentarily more than 1 second while there is no Y1 ...

Страница 11: ... supply registers System Cooling Set the thermostat s system mode to COOL and the fan mode to AUTO Change the thermostat temperature selector below the existing room temperature Allow the cooling system to operate for several minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay feature for protection agains...

Страница 12: ...ing of each heating and cooling season or more frequently if required Inspect the condensate drain and outdoor coil at the beginning of each cooling season Remove any debris Clean the outdoor coil and louvers as necessary using a mild detergent and water Rinse thoroughly with water Inspect the electrical connections for tightness at the beginning of each heating and cooling season Service as neces...

Страница 13: ...rigerant when below curve Remove refrigerant when above curve Figure 11 Charging Chart for 3 Ton Units Figure 10 Charging Chart for 2 Ton Units Liquid Temperature Deg F 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Q7RF X24K Charging Chart Cooling Remove refrigerant when above curve Add refrig...

Страница 14: ...refrigerant when above curve Add refrigerant when below curve Figure 13 Charging Chart for 5 Ton Units Figure 12 Charging Chart for 4 Ton Units Liquid Temperature Deg F 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Remove refrigerant when above curve Add refrigerant when below curve Q7RF X48K ...

Страница 15: ...01 1 75 Ø Electric Heater Power Supply 1 125 Ø Power Supply 0 875 Ø Low Voltage Supply Control Access Panel Blower Access Panel H 17 86 15 36 10 10 3 4 NPT Drain Connection 1 12 13 1 38 3 2 3 2 5 29 Side View MODEL NUMBER LENGTH L WIDTH W HEIGHT H A B X24K 49 35 30 2 29 00 2 48 X36KA 49 35 38 2 35 02 2 48 X48K 63 35 38 2 35 02 2 48 X60K 63 35 38 2 35 02 2 48 Table 4 Physical Data ...

Страница 16: ...G DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour utili...

Страница 17: ...ower before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour utiliser les fils conducteurs adapté à ...

Страница 18: ...NG DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour util...

Страница 19: ...19 ...

Страница 20: ...lowthemanufacturer srefrigerant chargingandairflowinstructions Failuretoconfirm proper charge and airflow may reduce energy efficiency and shorten equipment life INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL INSTALLER NAME CITY STATE Unit installed minimum clearances shown on page 4 YES NO Has the owner s information been reviewed with the customer YES NO Has the literature package been l...

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