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6

Supply Duct

1. Assemble the collar by overlapping the two ends.  

NOTE:

 One end of the collar is slotted and the opposite 

end has two small holes. Position the end with small 
screw holes underneath the slotted end.

2. Fasten the collar ends with two self drilling sheet metal 

screws.

3. Position the collar over the opening and align the 4 holes 

in the collar with the 4 holes (or dimples depending on 

model) in the rear panel.

4. Using self-drilling screws (10-16x.5), secure the collar 

to the rear panel.

Connecting Return & Supply Air Flexible Ducts

•  Flexible ducts may be cut to the required length and 

spliced with sheet metal sleeves and clamps. 

Keep all 

ducts as short and straight as possible. Avoid sharp 

bends. 

Please

 

follow all instructions packed with duct.

•  Flexible ducts can be secured to the corresponding 

collars with the provided clamps. After the inner duct is 

connected to the collar, pull the insulation and plastic 

sleeve over the connection and clamp. 

NOTE:

 To prevent 

a loss in cooling capacity, make sure all connections 

are tight.

• Homes with multiple supply ducts (or special 

applications), a Y fitting is available for dividing the 

supply air to different areas of the home for more efficient 

cooling. 

NOTE:

 For maximum performance, insulate 

the Y fitting.

Locating & Installing the Return Air Assembly

To simplify installation, locate and install the return air 

assembly first. See 

Figure 4

. If desired, the return opening 

can be located inside a closet with louvered doors that 

has an open area equal to or greater than a 12” x 20” 

grille. The return air grille can be placed in the wall of a 

closet and the ducted into the filter box through a boxed-

in area at the closet floor level. 

Make sure the filter is 

readily accessible.
NOTE:

 The return air box with grille and filter should not 

be located in heavy traffic areas like hallways or center 

of rooms. A good spot is in a corner or under a table, if a 

minimum two inch clearance is available.

1. Start the installation from under the home by cutting a 

small hole in the sub-floor. Determine how the floor joist 

location will affect cutting the opening needed for the 

return air box. 

NOTE:

 Floor joists are generally located 

on 16” centers, leaving 14-3/8” between joists.

2. After measuring the return air box (approximately 12-

1/4” x 20-1/4”), cut the hole through the floor so that 

the box will fit between the floor joists. Care should be 

taken when cutting through carpeting to avoid snags. 

NOTE:

 In most installations it will be necessary to cut a 

similar hole in the fiberboard directly under the hole in 

the floor. However, if the floor is more than ten inches 

deep, it will only be necessary to cut a hole for the collar 
on the return air box or for the insulated duct.

3. Set the box into the opening and fasten with screws or 

nails.

4. Install the filter and return air grille in place.

Locating & Installing the Supply Damper(s)

When locating the supply damper(s), carefully check 

floor joists and frame members that could interfere with 

the installation of the damper or flexible duct. Ideally, the 

damper (

Figure 5 (page 7)

) should be located in the 

bottom of the main duct, forward of center of the home, 

at least three feet from the nearest register. The round 

supply opening in the slanted side of the damper should 

face the side of the home where the heat pump is located.
1. Locate the center of the heat duct by cutting a small 

hole in the fiberboard below the duct at the desired 

location.

2. Cut a hole approximately 3/4” larger than the damper 

opening in the fiberboard.

3. Cut a 9-1/8” x 13-1/8” hole in the duct and bend over 

all tabs flat on the inside of the heat duct.

4. Insert the damper into the duct and bend over all tabs 

flat on the inside of the heat duct.

5. Seal the opening between the fiberboard and damper 

or flexible duct.

Transition

Duct Screws

Supply Air

Return Air

Duct

Dimples

Figure 3. Return & Supply Air Collars

Figure 4. Return Air Assembly

Содержание PPH3RF Series

Страница 1: ...n important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance Some local codes requir...

Страница 2: ... Test Pins 10 Clearing Defrost Board Fault Codes 10 Electric Heat Package optional 10 Outdoor Thermostat Options 10 HUD Outdoor Thermostat Option 10 2nd Stage Thermostat Option 10 STARTUP ADJUSTMENTS 11 Pre Start Checklist 11 Start Up Procedure 11 Air Circulation 11 System Heating 11 System Cooling 11 Short Cycle Protection 11 Emergency Heat 11 Forced Defrost Mode Field Test 11 Anti Short Cycle Ti...

Страница 3: ...ancer Disturbing the insulation of this product during installation maintenance or repair will expose you to fiberglass wool Breathing this material may cause respiratory irritations or may cause lung cancer Fiberglass wool may also cause eye irritation skin sensitization or other allergic responses in susceptible individuals Always wear goggles disposable gloves long sleeved shirt and appropriate...

Страница 4: ...e installation of this type of equipment Local codes and regulations take precedence over any recommendations contained in these instructions Consult local building codes and the NationalElectricalCode ANSICI forspecialinstallation requirements Air Ducts must be installed in accordance with the standards of the National Fire Protection Association Standards for Installation of Air Conditioning and...

Страница 5: ...ioningandVentilation Systems NFPA 90A Standard for Installation of Residence Type Warm Air Heating and Air Conditioning Systems NFPA90B theseinstructions andallapplicable codes NFPA publications are available by writing to National Fire Protection Association Batterymarch Park Quincy ME 02269 or visit www NFPA org on the web Design the duct work according to methods described by the Air Conditioni...

Страница 6: ... is in a corner or under a table if a minimum two inch clearance is available 1 Start the installation from under the home by cutting a small hole in the sub floor Determine how the floor joist location will affect cutting the opening needed for the return air box NOTE Floor joists are generally located on 16 centers leaving 14 3 8 between joists 2 After measuring the return air box approximately ...

Страница 7: ...ctrical Code ANSI NFPA 70 or the CSA C22 1 Electrical Code Use the grounding lug provided in the control box for grounding the unit Line Voltage It is recommended that the line voltage to the unit be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible to the unit This switch sh...

Страница 8: ... 6 8 10 25 4 4 6 10 30 3 4 6 8 35 3 4 6 8 40 2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N E C for 60 type copper conductors Table 1 Copper Wire Size AWG 1 voltage drop Table 2 Airflow Data MODEL NUMBER MOTOR TAP EXTERNAL STATIC PRESSURE DROP IN WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CF...

Страница 9: ...ric heating operation CAUTION To avoid personal injury or property damage make certain that the motor leads cannot come into contact with any metal components of the unit 3 Verify the required speed from the airflow data found in Table 2 page 8 Place appropriate wire on the appropriate motor speed tap for the required airflow 4 Check all factory wiring per the unit wiring diagram and inspect the f...

Страница 10: ... soon as the jumper is removed the defrost cycle will end as determined by the typical criteria To determine operating status or fault conditions refer to Table 3 for diagnostic description Clearing Defrost Board Fault Codes Fault codes can be removed from memory through the use of the test pins This is accomplished by shorting the two test pins momentarily more than 1 second while there is no Y1 ...

Страница 11: ... supply registers System Cooling Set the thermostat s system mode to COOL and the fan mode to AUTO Change the thermostat temperature selector below the existing room temperature Allow the cooling system to operate for several minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay feature for protection agains...

Страница 12: ...ing of each heating and cooling season or more frequently if required Inspect the condensate drain and outdoor coil at the beginning of each cooling season Remove any debris Clean the outdoor coil and louvers as necessary using a mild detergent and water Rinse thoroughly with water Inspect the electrical connections for tightness at the beginning of each heating and cooling season Service as neces...

Страница 13: ...rigerant when below curve Remove refrigerant when above curve Figure 11 Charging Chart for 3 Ton Units Figure 10 Charging Chart for 2 Ton Units Liquid Temperature Deg F 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Q7RF X24K Charging Chart Cooling Remove refrigerant when above curve Add refrig...

Страница 14: ...refrigerant when above curve Add refrigerant when below curve Figure 13 Charging Chart for 5 Ton Units Figure 12 Charging Chart for 4 Ton Units Liquid Temperature Deg F 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Remove refrigerant when above curve Add refrigerant when below curve Q7RF X48K ...

Страница 15: ...01 1 75 Ø Electric Heater Power Supply 1 125 Ø Power Supply 0 875 Ø Low Voltage Supply Control Access Panel Blower Access Panel H 17 86 15 36 10 10 3 4 NPT Drain Connection 1 12 13 1 38 3 2 3 2 5 29 Side View MODEL NUMBER LENGTH L WIDTH W HEIGHT H A B X24K 49 35 30 2 29 00 2 48 X36KA 49 35 38 2 35 02 2 48 X48K 63 35 38 2 35 02 2 48 X60K 63 35 38 2 35 02 2 48 Table 4 Physical Data ...

Страница 16: ...G DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour utili...

Страница 17: ...ower before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour utiliser les fils conducteurs adapté à ...

Страница 18: ...NG DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour util...

Страница 19: ...19 ...

Страница 20: ...lowthemanufacturer srefrigerant chargingandairflowinstructions Failuretoconfirm proper charge and airflow may reduce energy efficiency and shorten equipment life INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL INSTALLER NAME CITY STATE Unit installed minimum clearances shown on page 4 YES NO Has the owner s information been reviewed with the customer YES NO Has the literature package been l...

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