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11

STARTUP & ADJUSTMENTS

Pre-Start Checklist

The following check list should be observed prior to 

starting the unit.

  Is the unit level? Unit should be level or slightly slanted 

toward the drain for proper condensate drainage.

  Is the unit installed with the proper clearances as listed 

in 

Figure 1 (page 4)

?

 Is the wiring correct according to the wiring diagram 

and electrical codes?

  Are all the wiring connections tight? Check the condenser 

fan to make sure it turns freely. 

 Is the overcurrent protection properly sized?

 Is the thermostat wired correctly? Is it installed in a 

proper location?

Start-Up Procedure

The control circuit consists of an anti-short cycle timer 

that will not let the compressor start at power up before 

five minutes have elapsed.

1. Set the system mode to OFF and the temperature mode 

to its highest setting.

2. Turn power on at the disconnect switch.

3. Set the system mode to ON or COOL.

4. Set the temperature mode below room temperature. 

Verify that the indoor blower, outdoor fan, and 

compressor energize and the cooling function starts.

5. Verify the discharge air grilles are adjusted and the 

system air is balanced.

6. Verify the duct work has no air leaks.

7. Verify the condensate drain is installed correctly and 

functions properly.

8. Set the temperature mode above room temperature. 

The unit should stop. 

9. Instruct the homeowner on unit and thermostat operation 

and filter servicing.

Air Circulation

Leave the thermostat system mode on OFF, and set the 

fan mode to ON. Blower should run continuously. Check 

the air delivery at the supply registers and adjust register 

openings for balanced air distribution. Examine ductwork 

for leaks or obstruction if insufficient air is detected.
Set the thermostat fan mode to AUTO. The blower should 

stop running.

System Heating

Set the thermostat system mode to HEAT and the fan mode 

to AUTO. Change the thermostat temperature selector 

above the existing room temperature and check for the 

discharge of warm air at the supply registers.

System Cooling

Set the thermostat’s system mode to COOL and the fan 

mode to AUTO. Change the thermostat temperature 

selector below the existing room temperature. Allow the 

cooling system to operate for several minutes and check 

for the discharge of cool air at the supply registers.

Short Cycle Protection

The control circuit is equipped with a time-delay feature 

for protection against short cycling. With the system 

operating in the cooling mode, gradually raise the 

thermostat temperature setting until the system de-

energizes. Immediately lower the thermostat temperature 

to the original setting and verify that the indoor blower is 

energized. After approximately 5 minutes, the compressor 

and the outdoor fan will energize.

Emergency Heat

1. Set the thermostat’s system mode to EM HT and the 

fan mode to AUTO (intermittent air) or ON (continuous 

air).

2. Set the thermostat’s temperature selector above the 

existing room temperature and check the following:

•  The thermostat auxiliary heat light (RED) is on.

•  The compressor and the fan should not run; low 

voltage circuit remains energized.

•  The blower runs according to the thermostat’s fan 

mode setting.

Forced Defrost Mode (Field Test)

•  When the 

TEST

 terminals are shorted for more than 3 

seconds, with the 

Y1

 input active and pressure switches 

closed, the ACST will be eliminated and the compressor 

contactor output energizes. The control will be placed 

into a forced defrost mode.

 

NOTE:

 The coil temperature sensor does not need to 

be cold when the unit is forced into defrost.

•  If the short across the TEST pins exist, the unit will stay 

in DEFROST as long as the short remains or until the 

TERMINATE TIME is reached (11 minutes). This will 

happen regardless of coil temperature.

Anti Short Cycle Timer Test

The 5 minute time delay feature can be bypassed by 

shorting the 

TEST

 pins together.

Heating Mode

When the 

TEST

 pins are shorted together for more than 

1 second, the control will switch between defrost mode 

and heating mode as described in the Forced Defrost 

Mode procedure section.

Cooling Mode

When the 

TEST

 pins are shorted together for more than 

1 second, the Anti Short Cycle Timer will be bypassed.

Содержание PPH3RF Series

Страница 1: ...n important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance Some local codes requir...

Страница 2: ... Test Pins 10 Clearing Defrost Board Fault Codes 10 Electric Heat Package optional 10 Outdoor Thermostat Options 10 HUD Outdoor Thermostat Option 10 2nd Stage Thermostat Option 10 STARTUP ADJUSTMENTS 11 Pre Start Checklist 11 Start Up Procedure 11 Air Circulation 11 System Heating 11 System Cooling 11 Short Cycle Protection 11 Emergency Heat 11 Forced Defrost Mode Field Test 11 Anti Short Cycle Ti...

Страница 3: ...ancer Disturbing the insulation of this product during installation maintenance or repair will expose you to fiberglass wool Breathing this material may cause respiratory irritations or may cause lung cancer Fiberglass wool may also cause eye irritation skin sensitization or other allergic responses in susceptible individuals Always wear goggles disposable gloves long sleeved shirt and appropriate...

Страница 4: ...e installation of this type of equipment Local codes and regulations take precedence over any recommendations contained in these instructions Consult local building codes and the NationalElectricalCode ANSICI forspecialinstallation requirements Air Ducts must be installed in accordance with the standards of the National Fire Protection Association Standards for Installation of Air Conditioning and...

Страница 5: ...ioningandVentilation Systems NFPA 90A Standard for Installation of Residence Type Warm Air Heating and Air Conditioning Systems NFPA90B theseinstructions andallapplicable codes NFPA publications are available by writing to National Fire Protection Association Batterymarch Park Quincy ME 02269 or visit www NFPA org on the web Design the duct work according to methods described by the Air Conditioni...

Страница 6: ... is in a corner or under a table if a minimum two inch clearance is available 1 Start the installation from under the home by cutting a small hole in the sub floor Determine how the floor joist location will affect cutting the opening needed for the return air box NOTE Floor joists are generally located on 16 centers leaving 14 3 8 between joists 2 After measuring the return air box approximately ...

Страница 7: ...ctrical Code ANSI NFPA 70 or the CSA C22 1 Electrical Code Use the grounding lug provided in the control box for grounding the unit Line Voltage It is recommended that the line voltage to the unit be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit Anelectricaldisconnectmustbelocatedwithinsight of and readily accessible to the unit This switch sh...

Страница 8: ... 6 8 10 25 4 4 6 10 30 3 4 6 8 35 3 4 6 8 40 2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N E C for 60 type copper conductors Table 1 Copper Wire Size AWG 1 voltage drop Table 2 Airflow Data MODEL NUMBER MOTOR TAP EXTERNAL STATIC PRESSURE DROP IN WC 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CFM HEAT RISE CF...

Страница 9: ...ric heating operation CAUTION To avoid personal injury or property damage make certain that the motor leads cannot come into contact with any metal components of the unit 3 Verify the required speed from the airflow data found in Table 2 page 8 Place appropriate wire on the appropriate motor speed tap for the required airflow 4 Check all factory wiring per the unit wiring diagram and inspect the f...

Страница 10: ... soon as the jumper is removed the defrost cycle will end as determined by the typical criteria To determine operating status or fault conditions refer to Table 3 for diagnostic description Clearing Defrost Board Fault Codes Fault codes can be removed from memory through the use of the test pins This is accomplished by shorting the two test pins momentarily more than 1 second while there is no Y1 ...

Страница 11: ... supply registers System Cooling Set the thermostat s system mode to COOL and the fan mode to AUTO Change the thermostat temperature selector below the existing room temperature Allow the cooling system to operate for several minutes and check for the discharge of cool air at the supply registers Short Cycle Protection The control circuit is equipped with a time delay feature for protection agains...

Страница 12: ...ing of each heating and cooling season or more frequently if required Inspect the condensate drain and outdoor coil at the beginning of each cooling season Remove any debris Clean the outdoor coil and louvers as necessary using a mild detergent and water Rinse thoroughly with water Inspect the electrical connections for tightness at the beginning of each heating and cooling season Service as neces...

Страница 13: ...rigerant when below curve Remove refrigerant when above curve Figure 11 Charging Chart for 3 Ton Units Figure 10 Charging Chart for 2 Ton Units Liquid Temperature Deg F 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Q7RF X24K Charging Chart Cooling Remove refrigerant when above curve Add refrig...

Страница 14: ...refrigerant when above curve Add refrigerant when below curve Figure 13 Charging Chart for 5 Ton Units Figure 12 Charging Chart for 4 Ton Units Liquid Temperature Deg F 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Remove refrigerant when above curve Add refrigerant when below curve Q7RF X48K ...

Страница 15: ...01 1 75 Ø Electric Heater Power Supply 1 125 Ø Power Supply 0 875 Ø Low Voltage Supply Control Access Panel Blower Access Panel H 17 86 15 36 10 10 3 4 NPT Drain Connection 1 12 13 1 38 3 2 3 2 5 29 Side View MODEL NUMBER LENGTH L WIDTH W HEIGHT H A B X24K 49 35 30 2 29 00 2 48 X36KA 49 35 38 2 35 02 2 48 X48K 63 35 38 2 35 02 2 48 X60K 63 35 38 2 35 02 2 48 Table 4 Physical Data ...

Страница 16: ...G DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour utili...

Страница 17: ...ower before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour utiliser les fils conducteurs adapté à ...

Страница 18: ...NG DIAGRAM NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150V to ground 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretine 2 Employez uniquement des conducteurs en cuiver 3 Ne convient pas aux installations de plus de 150V a la terre 4 Remplacement pour util...

Страница 19: ...19 ...

Страница 20: ...lowthemanufacturer srefrigerant chargingandairflowinstructions Failuretoconfirm proper charge and airflow may reduce energy efficiency and shorten equipment life INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL INSTALLER NAME CITY STATE Unit installed minimum clearances shown on page 4 YES NO Has the owner s information been reviewed with the customer YES NO Has the literature package been l...

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