manualshive.com logo in svg

Nortec Mini SAM-e, Инструкция по установке и эксплуатации, Страница: 1 / 61

Поделиться
Скачать
Nortec Mini SAM-e Скачать руководство пользователя страница 1

 

 
 
 
 

 

 

 
 

 SAM-e 

Installation and 

Operation Manual 

Includes installation, operation 
maintenance and troubleshooting 
information for your SAM-e and Mini 
SAM-e Short Absorption Manifold. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
1507619-J| 29 September 2016 

Important: 

Read and save these instructions. This guide to be left with equipment. 

 

 

Содержание Mini SAM-e

Страница 1: ... Includes installation operation maintenance and troubleshooting information for your SAM e and Mini SAM e Short Absorption Manifold 1507619 J 29 September 2016 Important Read and save these instructions This guide to be left with equipment ...

Страница 2: ...LTD except to the extent required for installation or maintenance of recipient s equipment All references to the Nortec name should be taken as referring to NORTEC HUMIDITY LTD Liability Notice Nortec does not accept any liability for installations of humidity equipment installed by unqualified personnel or the use of parts components equipment that are not authorized or approved by Nortec Copyrig...

Страница 3: ...eam 24 Mini SAM e with Pressurized Steam 29 SAM e with Atmospheric Steam 31 Mini SAM e with Atmospheric Steam 33 Atmospheric Steam Lines 34 Plumbing 34 Atmospheric SAM e Steam Lines 39 Length of Steam Line Runs 39 Material for Steam Lines 40 Atmospheric SAM e Condensate Drainage 41 Steam Lines and Condensate Returns 45 Insulated SAM e Mini SAM e 46 Insulation 49 SAM e Insulation Retrofit 52 Mini S...

Страница 4: ...ch could block steam output should be connected to the steam outlet Steam lines must be installed so that no restriction can produce backpressure in the humidifier CAUTION Servicing Disconnect main power before any servicing During and following operation of the humidifier the steam and components in contact with the steam such as the blower pack steam lines steam distributors and condensate lines...

Страница 5: ...tors related to steam supply may result in excess moisture or water collecting in steam tube pipe with the potential for water damage To ensure protection against water damage best practice includes either a sealed section of duct or preferably a drip pan with drain installed underneath each unit In addition to facilitate maintenance checks and inspections an inspection cover inspection glass or s...

Страница 6: ...3 SAM e Installation Identify your Components ...

Страница 7: ...SAM e Installation 4 Identify your Optional Components ...

Страница 8: ...AM e Installation How to Use this Manual SAM e In Duct Section 2 Follow steps 1 9 SAM e Vertical Duct Installation Section 4 Follow steps 1 8B Then refer to Section 3 mini SAM e Section 5 Follow steps 1 5 ...

Страница 9: ...SAM e Pressure Steam 6B mini SAM e Pressure Steam 6C SAM e Atmospheric Steam 6D mini SAM e Atmospheric Steam Steam Lines Section 7 SAM e Insulation Section 8 8A SAM e Retrofit 8B mini SAM e Retrofit Troubleshooting Spare Parts Warranty Section 9 ...

Страница 10: ...7 Installation SAM e In Duct ...

Страница 11: ...SAM e Installation 8 Typical SAM e Installation General SAM e Assembly Diagram ...

Страница 12: ...upport brackets to header using 5 16 washers and 5 16 nylon lock nuts 2 Place header on duct floor and drill 4 x 1 2 12 7 mm holes through floor Secure header to floor using fasteners by others Use caulking to seal holes in ductwork ...

Страница 13: ... 3 Insert tube into insertion stop washer and then into grommet Wetting grommet with water will make assembly easier Ensure nozzles face the sides of the duct perpendicular to air flow 4 Assemble remaining tubes in same way ...

Страница 14: ...11 SAM e Installation 5 Attach tube support bracket using supplied 1 4 lock washer and 1 4 hex screws 6 No mounting frame proceed to step 6A Mounting frame proceed to step 7 ...

Страница 15: ...e Installation 12 6A If no mounting frame is supplied Attach bracket flanges to tube support bracket using 5 16 screws washers and nylon lock nut Bolt flanges to duct wall using field supplied 1 2 fasteners ...

Страница 16: ...13 SAM e Installation 7 Slide frame sides into frame base 8 Attach Frame Pivot using 5 16 bolt washer and nylon lock nut Side View ...

Страница 17: ...op rail between The other end of the seismic brace secures to the ceiling of the air handler with minimum 2 x 5 16 diameter grade 5 screws per span of seismic brace With the hardware kit that accompanies the SAM e fasten the base support to the SAM e header with the supplied 5 16 self locking bolts Secure the base support to the floor of the air handler with 2 x 5 16 diameter grade 5 screws per ba...

Страница 18: ...15 SAM e Installation Installation in Vertical Duct ...

Страница 19: ...SAM e Installation 16 1 Complete assembly following Steps 1 through 8 on pages 9 through 13 Install complete assembly into duct at 10 angle Fasten to duct walls using field supplied fasteners ...

Страница 20: ...17 SAM e Installation Mini SAM e Installation Procedures ...

Страница 21: ...SAM e Installation 18 Mini SAM e Assembly General Installation ...

Страница 22: ...cut holes for steam and condensate parts Attach header to duct using field supplied fasteners 2 Insert steam tubes with Insertion stop washers ensuring nozzles are perpendicular to airflow Using water to wet the rubber grommets will facilitate installation Seal all ductwork ...

Страница 23: ...SAM e Installation 20 ...

Страница 24: ...21 SAM e Installation Plumbing ...

Страница 25: ...essurized steam enters SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212ºF must be used to raise condensate to a higher elevation Strainer Manual Shut Off Valve By Others Pressurized Steam Main F T Steam Trap Duct AHU Width Duct AHU Height Separator Actuator Valve Pressurized condensate return main 1...

Страница 26: ...nsate from SAM e to be returned to atmospheric floor drain When pressurized steam enters SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212ºF must be used to raise condensate to a higher elevation 1 Air Gap Drain Strainer Manual Shut Off Valve By Others Pressurized Steam Main 6 min Return to non press...

Страница 27: ...SAM e Installation 24 Internal Baffle Plate ...

Страница 28: ...almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212ºF must be used to raise condensate to a higher elevation or return to a pressurized condensate main 6 min Condensate Pump By Others Pressurized Steam from Valve Pressurized Condensate Main ...

Страница 29: ...rain When pressurized steam enters SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212ºF must be used to raise condensate to a higher elevation Strainer Manual Shut Off Valve By Others Steam Main F T Steam Trap Separator Actuator Valve Pressurized condensate return main 1 Air Gap Drain Steam from top o...

Страница 30: ...d condensate main Condensate from SAM e to be returned to atmospheric floor drain When pressurized steam enters SAM e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212ºF must be used to raise condensate to a higher elevation Strainer Manual Shut Off Valve By Others Steam Main 1 Air Gap Drain Steam from top...

Страница 31: ...M e pressure drops down to almost atmospheric pressure Therefore it must be drained atmospherically and the use of a condensate pump rated for 212ºF must be used to elevate condensate to a higher point 6 min Condensate Pump By Others Pressurized condensate return main Pressurized Steam from Valve ...

Страница 32: ... SAM e with Atmospheric Steam Atmospheric Plumbing Atmospheric steam inlet Use Nortec supplied steam hose and gear clamps Drain 1 Air Gap To Prevent Back Siphonage 6 min 8 min 2 plus duct static pressure Or From Humidifier ...

Страница 33: ... NPT Reducer Supplied By Others 1 Air Gap To Prevent Back Siphonage Atmospheric steam inlet Use Nortec supplied steam hose and gear clamps To drain 1 2 NPT Cold water inlet 3 4 NPT Manual dump valve 6 min 8 min 2 plus duct static pressure Or 2 NPT Tempered Water Drain ...

Страница 34: ... e with Atmospheric Steam Mini SAM e with Atmospheric Steam Atmospheric steam inlet Use Nortec supplied steam hose and gear clamps Drain 1 Air Gap To Prevent Back Siphonage 6 min 8 min 2 plus duct static pressure Or From Humidifier ...

Страница 35: ...SAM e Installation 32 ...

Страница 36: ...33 SAM e Installation Atmospheric Steam Lines ...

Страница 37: ... material recommended for use in below chart To eliminate metal corrosion Nortec does not recommend the use of steel piping 4 Consult below charts for steam and condensate sizing guidelines when using steam distributors 5 Be sure to include fitting equivalent lengths in total steam run lengths see below In general match steam line size to outlet size of distributor When using an SETC with less tha...

Страница 38: ...ft NH 005 5 3 4 7 8 0 06 7 ft NH 010 10 3 4 7 8 0 06 12 ft NH 020 20 3 4 7 8 0 06 17 ft NH 030 30 3 4 7 8 0 06 22 ft NH 050 50 1 1 2 1 3 4 0 11 43 ft NH 075 75 1 1 2 1 3 4 0 11 47 ft NH 100 100 1 1 2 1 3 4 0 11 50 ft NH 150 2 outlets 150 2 x 1 1 2 1 3 4 0 11 47 ft NH 200 2 outlets 200 2 x 1 1 2 1 3 4 0 11 50 ft Based on 3 duct static pressure Maximum duct static pressure for electrode steam units ...

Страница 39: ...iameter wall thickness 0 065 Steam loss per foot in condensation lb ft Steam line maximum equivalent length GS 100 100 1 1 2 1 3 4 0 11 90 ft GS 200 200 3 3 0 16 90 ft GS 300 300 3 3 0 16 180 ft GS 400 400 4 4 0 22 180 ft GS 500 500 4 4 0 22 220 ft GS 600 600 4 4 0 22 260 ft Based on 3 duct static pressure Maximum duct static pressure for GS is 12 w c ...

Страница 40: ...er foot in condensation lb ft Steam line maximum equivalent length SE 050 1 50 1 1 2 1 3 4 0 11 37 ft SE 100 1 100 1 1 2 1 3 4 0 11 90 ft SE 175 1 175 3 3 0 16 90 ft SE 250 1 250 3 3 0 16 180 ft SE 375 1 375 4 4 0 22 180 ft SE 575 1 575 4 4 0 22 220 ft SE 750 2 750 2 x 4 2 x 4 0 44 260 ft SE 1050 2 1050 2 x 4 2 x 4 0 44 260 ft Based on 3 duct static pressure Maximum duct static pressure for SE is ...

Страница 41: ...ivalent length NHRS 010 10 1 1 2 1 3 4 0 11 12 ft NHRS 015 15 1 1 2 1 3 4 0 11 15 ft NHRS 020 20 1 1 2 1 3 4 0 11 18 ft NHRS 030 30 1 1 2 1 3 4 0 11 27 ft NHRS 045 45 1 1 2 1 3 4 0 11 43 ft NHRS 065 65 1 1 2 1 3 4 0 11 47 ft NHRS 090 90 1 1 2 1 3 4 0 11 48 ft NHRS 135 135 2 x 1 1 2 2 x 1 3 4 0 11 47 ft NHRS 180 180 2 x 1 1 2 2 x 1 3 4 0 11 48 ft Based on 3 duct static pressure Maximum duct static ...

Страница 42: ...0 ft Valve in full open position Material for Steam Lines Table 6 Effective length of Typical Steam Line Fittings Material Type Note Copper MED L Tube Recommended Stainless steel Tube wall thickness 0 065 Recommended Required for RO DI water Flex hose High temperature rubber hose Nortec high temperature flex hose recommended only Nortec flex hose to be checked every 5 years Other brands of steam h...

Страница 43: ...ain water cooler Nortec part number 1710020 electronic drain water cooler or 1710010 self actuated drain water cooler Refer to installation manual that accompanies drain water cooler for plumbing details 5 When collecting condensate ensure that each device has an air gap prior to entering the condensate collection system Failing to incorporate an air gap may cause backpressure on SAM e and result ...

Страница 44: ...e Figure 3 Condensate Traps MAIN RULES FOR ATMOSPHERIC STEAM LINES Steam lines must be sloped Condensate must be trapped Use full size T for traps Steam lines must not have any restrictions that could cause back pressure Insulate with minimum 1 pipe insulation Follow recommended materials size and length see tables ...

Страница 45: ...SAM e Installation 42 Figure 4 Distributor Above Humidifier Copper Steam Line Figure 5 Distributor Above Humidifier Hose ...

Страница 46: ...43 SAM e Installation Figure 6 Steam Distributor Below Humidifier Hose Figure 7 Steam Distributor Below Humidifier and Obstruction Hose ...

Страница 47: ...SAM e Installation 44 Figure 8 Long Steam Run ...

Страница 48: ...45 SAM e Installation Atmospheric Steam Lines ...

Страница 49: ...t manifold by steam tubes Field Retrofit of Insulation 1 Unpack insulation covers Inspect insulating covers for shipping damage covers should be straight After tubes and headers have been inspected install tubes and headers according to this chapter Insert steam tubes into header until flanges are flush with rubber gaskets Rotate steam tubes as needed to ensure all nozzles are perpendicular to air...

Страница 50: ... 36 in 42 in 48 in 6 2 18 2 24 2 30 2 36 2 42 2 48 2 54 2 60 2 2 66 4 72 2 2 78 4 84 2 2 90 4 96 2 2 102 4 108 2 4 114 6 120 4 2 126 2 4 132 6 138 4 2 Quantity of Insulating Covers Required to Cover Mini SAM e Tubes Table 8 Quantity of Insulating Covers Required to Cover Mini SAM e Tubes Mini SAM e Tube Length in Insulation Length 5 in 7 in 9 in 11 in 13 in 15 in 17 in 19 in 5 2 7 2 9 2 11 2 13 2 ...

Страница 51: ...for SAM e Dual Inlet expand insulation to fit over header and slide on Additionally expand smaller metal cover for inlet leg and slide on If inlet leg insulation conflicts with inlet adapter trim insulation to fit Secure both covers in place with metal strapping See Step 3 3 Install header insulation for Mini SAM e expand header insulation to fit over header and slide on Take care when installing ...

Страница 52: ...49 SAM e Installation SAM e Insulation Retrofit 1 Install header wrap around header 2 Tuck header wrap underneath rubber grommets and secure with stainless wraps at each end ...

Страница 53: ...ELD TO CREATE OVERLAP DETAIL D USE TIE WRAP2538347 TO SECURE IN PLACE D ALWAYS PLACE TIE WRAPS AT THE ENDS OF THE SHILED 1 2 INCH IN WHEN 3 TIE WRAPS ARE NEEDE POSITION ONE IN THE APPROXIMATE MIDDLE CUT OFF EXCESS END TIGHTEN UNTIL SNUG DO NOT CRUSH ORIENT END AS SHOWN Field Retrofit of Installation Dual Inlet Headers ...

Страница 54: ...51 SAM e Installation 3 Apply shields to tubes and secure with stainless straps 4 Completed Tube ...

Страница 55: ...SAM e Installation 52 Mini SAM e Insulation Retrofit 1 Connect Top and Bottom heat shields together snap fit 2 Completed header ...

Страница 56: ...53 SAM e Installation 3 Fit shields to tubes 4 Secure with stainless straps ...

Страница 57: ...SAM e Installation 54 5 Completed tube ...

Страница 58: ...55 SAM e Installation Troubleshooting Maintenance Spare Parts ...

Страница 59: ...ance Inspect SAM e at start up 1 For humidifier maintenance schedule refer to Installation Operation and Maintenance Manual for your humidifier Spare Parts Kit Part Kit description Quantity in Kit 1503812 SAM e coupling seal for steam tubes 1 per tube 1 2546662 Insertion stop 1 per tube Galvanized 10 2578156 Insertion stop 1 per tube Stainless Steel 10 2546665 5 16 Locknuts bolts washers Galvanize...

Страница 60: ...iginal purchase price for the product Any further warranty must be in writing signed by an officer of THE COMPANY THE COMPANY s limited warranty on accessories not of the companies manufacture such as controls humidistats pumps etc is limited to the warranty of the original equipment manufacturer from date of original shipment of humidifier THE COMPANY makes no warranty and assumes no liability un...

Страница 61: ...U S A 2700 90th St Sturtevant WI 53177 835 Commerce Park Dr Ogdensburg NY 13669 2209 CANADA 2740 Fenton Road Ottawa Ontario K1T 3T7 TEL 1 866 NORTEC1 EMAIL nortec humidity com WEBSITE www humidity com ...

Отзывы:

Нет отзывов