FLUSH BOLT FIXTURE - MFG7500
O
PERATIONAL INSTRUCTIONS
Length Adjustment
Screw
Lock Nut
1. SAFETY RULES FOR FLUSH BOLT FIXTURE
A Use ONLY 1/2” diameter shank router bit
Using a smaller size shank could result in injury to operator due to the length
of shank which must protrude outside the router collet
B Always begin routing with router base firmly against fixture
and router guide and bit outside of fixture slot.
C Do not attempt to insert router bit down through fixture slot to begin routing
This will greatly increase the risk of injury to the operator and also increase the
potential of permanent damage to the top plate of the flushbolt fixture.
D Do not lift router base from flush bolt fixture.
Until after router bit rotation has stopped and router guide and bit are fully retracted
outside of fixture slot
E Avoid cutting materials with nails or knots
Inspect for and remove all nails. Cutting through knots or glued material may com
promise finished product.
2. SUPPLEMENTAL EQUIPMENT AND DATA
A. Use of flushbolt fixture requires:
1-1/2 HP Router
POR690 or equivalent
3. ADJUSTMENT
A. Router bit must protrude approximately 1-3/8” from router base
3/4” Diameter 1/2” shank router bit
WHII1085 or equivalent
Fixture template guide and nut
POR42030 Guide or equivalent
POR42237 Lock-Nut or equivalent
B. A length adjustment screw is provided to accommodate differences in hardware lengths
It is located at the end of the fixture. (Fig 1)
Fig. 1
C. Centering the fixture on a door.
Is accomplished by adjusting the knobs on the side of the fixture that contain the jamb nuts. The two knobs
adjusted “OUT” all the way adjusts the fixture for a 1-3/4” door. Adjusting the knobs in “IN” all the way adjusts the
fixture for 1-3/8” door. To install or remove fixture after initial centering, You need only tighten or loosen the clamp
knobs on one side of the fixture.
