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Versa-Spray

Cable-Fed

Automatic Electrostatic

Powder Spray Gun

Manual No. 31-13

P/N 108 129E

NORDSON CORPORATION

AMHERST, OHIO

USA

Содержание Versa-Spray

Страница 1: ...Versa Spray Cable Fed Automatic Electrostatic Powder Spray Gun Manual No 31 13 P N 108 129E NORDSON CORPORATION AMHERST OHIO USA...

Страница 2: ...tice Trademarks 100 Plus Blue Box ChromaFlex CleanSleeve CleanSpray Cross Cut Easy Coat Econo Coat Flexi Spray Flow Sentry FoamMix Isocoil Isocore Iso Flo Nordson PRX Pro Flo RBX Ready Coat Rhino Sele...

Страница 3: ...5 Start Up 5 Shutdown 6 4 Preventive Maintenance 7 Daily 7 Periodically 7 5 Troubleshooting 9 6 Disassembly and Repair 11 Powder Path 11 Cleaning and Repair 12 Replacing Cable And Resistor 12 Replaci...

Страница 4: ...Nozzle 20 Optional Cross Cut Nozzles 21 60_ Cross Cut Nozzle 21 90_ Cross Cut Nozzle 21 Optional Castle Nozzle 22 Optional 32 mm Conical Nozzle 23 Optional 150 mm and 300 mm Lance Extensions Parts Li...

Страница 5: ...rough an electrostatic corona and picks up a charge This gun is used with a Nordson 100 PLUS or EXP 100 electrostatic power supply Figure 1 Cable Fed Auto Gun 4 mm flat spray nozzle 8 meter cable 4 mm...

Страница 6: ...provals and could cause personal injury or property damage 2 Connect powder feed tubing to the tubing adapter on the bottom of the powder inlet body Establish a protected path for the powder feed tubi...

Страница 7: ...lectrical charge and can become unsafe Ungrounded workpieces present a fire hazard and also lose transfer efficiency For these reasons all objects and the work in the spray area MUST BE PROPERLY GROUN...

Страница 8: ...nd forward a few times to make sure it has been assembled correctly Powder spray systems require clean dry operating air Moist or otherwise contaminated air can cause powder to clog in pump venturi th...

Страница 9: ...fety Sheets for the powders you are using Wear appropriate respiratory protection when handling or spraying powder 4 Turn ON the electrostatic power supply main power switch Do not turn on the high vo...

Страница 10: ...nit turn OFF high voltage and main switches at the power supply and ground gun electrode before removing gun from service for repairs 1 Turn OFF the power supply high voltage and main switches If your...

Страница 11: ...T immerse guns in alcohol DO NOT use other solvents 6 Clean the spray booth as described in your booth or system manual WARNING Before performing the following procedure shut off all electrical power...

Страница 12: ...e resistor Resistance of gun resistor should be 153 187 M at 500 volts Replace the gun resistor with a new resistor kit if the reading is not within the specified range Otherwise replace the entire ca...

Страница 13: ...r pressure Page 11 Damp powder Check the powder supply air filters and dryer Replace powder supply if contaminated Low atomizing or flow rate air pres sure Increase atomizing and or flow rate air pres...

Страница 14: ...igh voltage cable Check cable assembly with megohm meter Page 7 Bad gun resistor Check resistor with megohmmeter for 153 187M at 500 V Page 8 Malfunctioning voltage multiplier Refer to power supply ma...

Страница 15: ...m the mounting bar by loosening the knurled knob on the gun mount Disconnect the powder feed hose 2 Remove the nozzle from the powder inlet body rotating the nozzle while pulling it out Remove the wea...

Страница 16: ...vice kit or the gun resistor can be replaced separately WARNING Before performing the following procedures shut OFF all electrical power at a disconnect switch or breaker ahead of the power supply or...

Страница 17: ...flats in a soft jawed vise with the contact tip up and unscrew the cable well Discard old resistor kit parts 4 Clean old dielectric grease off cable end End must be clean and dry WARNING The followin...

Страница 18: ...cable well and wipe off the excess grease 8 Slide the spring and spring cover up over the coupling Apply 1 2 drops of thread locking compound to the cable adapter threads and screw the adapter into t...

Страница 19: ...tions are indented to show the relationship between parts for ordering purposes A part indented once is a component of the top level assembly a part indented twice is a component of both the first one...

Страница 20: ...16 Parts Lists Nordson Corporation 1994 All Rights Reserved 108 129 Issued 3 94 Manual No 31 13 Figure 6 Exploded View of Cable Fed Automatic Gun 1 2 3 4 10 9 11 12 13 14 15 5 6 8 7 16 17 18...

Страница 21: ...940 163 O ring Silicone 625 x 750 x 063 in 1 9 133 409 Mount Gun w Pivot 1 10 981 708 Screw M8 x 1 25 x 20 mm Black 2 11 982 067 Screw Set Cup M5 x 5 Black 2 12 982 187 Screw Flat Hd M3 x 8 1 13 133 4...

Страница 22: ...8 129 Issued 3 94 Manual No 31 13 Ref Part No Description Qty 133 421 Kit Resistor w Cable Well 1 17 132 748 O ring SIlicone 312 x 438 x 063 in 1 18 940 117 Contact Cable 1 Holder Resistor 1 Resistor...

Страница 23: ...A 941 181 O ring Silicone 2 3 134 385 Sleeve Wear Flat Spray w O ring 1 Note A Nozzles without identification groove use 940212 O ring nozzles with groove use 941181 O ring Ref Note Part No Descriptio...

Страница 24: ...r Flat Spray w O ring 1 Note A Nozzles without identification groove use 940212 O ring nozzles with groove use 941181 O ring Ref Note Part No Description Qty 139 937 Service Kit Nozzle Flat Spray 6 mm...

Страница 25: ...A 941 181 O ring Silicone 2 3 134 385 Sleeve Wear Flat Spray w O ring 1 Note A Nozzles without identification groove use 940212 O ring nozzles with groove use 941181 O ring Ref Note Part No Descripti...

Страница 26: ...94 Manual No 31 13 Figure 9 Optional Castle Nozzle Service Kit 3 2 1 Ref Note Part No Description Qty 147 495 Service Kit Nozzle Castle 375 1 1 147 877 Nozzle Castle 375 w O rings 1 2 941 181 O ring S...

Страница 27: ...938 x 1 063 x 063 in 2 3 133 734 Deflector 26 mm dia w O ring Tivar 1 4 132 348 Sleeve Wear Conical Tivar 1 5 134 580 Sleeve Pattern Versa Spray 1 6 134 577 Adjuster Sleeve 1 Note A Replaced by the fo...

Страница 28: ...s Lists Nordson Corporation 1994 All Rights Reserved 108 129 Issued 3 94 Manual No 31 13 Figure 11 150 mm 300 mm Lance Extensions 1 2 3 6 13 5 8 10 11 12 4 9 7 14 Optional 150 mm and 300 mm Lance Exte...

Страница 29: ...Apdapter 300 mm 1 7 133 719 Support Lance 1 8 133 721 Connector Nozzle 1 9 249 194 Support Cable 1 A Nozzle 32 mm w O rings 1 A 940 212 O ring Silicone 938 x 1 063 x 063 in 2 B Adjuster Pattern w O r...

Страница 30: ...1 135 865 Deflector 14 mm dia Tivar w O ring 1 2 940 084 O ring Silicone 188 x 312 x 062 in 1 3 147 880 Deflector 16 mm dia Tivar w O ring 1 4 940 084 O ring Silicone 188 x 312 x 062 in 1 5 133 714 De...

Страница 31: ...umbers order in one foot increments Part No Description 900 550 Tubing Powder High Flow 1 2 in I D 900 549 Tubing Powder Low Flow 3 8 in I D Figure 13 Automatic Purge Adapter Kit 1 Ref Note Part No De...

Страница 32: ...re 14 Versa Spray Hose Purge Adapter 1 3 4 2 Ref Note Part No Description Qty 157 094 Adapter Purge Hose Versa Spray 1 1 Adapter Purge Outlet 1 2 940 163 O ring Silicone 625 x 750 x 062 in 1 3 Adapter...

Страница 33: ...Corporation 1994 All Rights Reserved 108 129 Issued 3 94 Manual No 31 13 Figure 15 Low flow Purge Adapter Inlet Ref Note Part No Description Qty 163 917 Adapter Purge Inlet Low Flow 1 Low flow Purge...

Страница 35: ...Spray 20 60 Degree Cross Cut 21 90 Degree Cross Cut 21 Castle 22 Conical 32 mm 23 Cross Cut 21 Flat Spray 19 O Operation 5 Shutdown 6 Start Up 5 P Parts Lists 15 Adapter Kit Automatic Purge 27 Adapte...

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