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StediFlo

High Pressure

57:1 Pump

Customer Product Manual

Part 1601882-01

Issued 7/12

NORDSON CORPORATION

•

AMHERST, OHIO

•

USA

Check http://emanuals.nordson.com/finishing for the latest version.

This document is subject to change without notice.

For parts and technical support, call the Industrial

Coating Systems Customer Support Center at (800) 433-9319

Содержание StediFlo 57:1

Страница 1: ...1 Issued 7 12 NORDSON CORPORATION AMHERST OHIO USA Check http emanuals nordson com finishing for the latest version This document is subject to change without notice For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 ...

Страница 2: ...val 24 Toggle Assembly Removal 24 Lower Control Housing Removal 25 Control Axle Removal 25 Upper Cylinder Plate Removal 25 Cylinder and Piston Removal 26 Piston Disassembly 26 Lower Cylinder Plate Disassembly 26 Cleaning and Inspection 26 Lower Cylinder Plate Assembly 26 Piston Assembly 27 Cylinder Assembly 28 Upper Cylinder Plate Assembly 28 Control Axle Assembly 29 Lower Control Housing Assembly...

Страница 3: ...ey are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks Intended Use Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property Some examples of unintended use of equipment include S using incompatible materials S making unauth...

Страница 4: ...not restart the equipment until the problem has been identified and corrected S Obtain and read Material Safety Data Sheets MSDS for all materials used Follow the manufacturer s instructions for safe handling and use of materials and use recommended personal protection devices S Make sure the spray area is adequately ventilated S To prevent injury be aware of less obvious dangers in the workplace ...

Страница 5: ... resistance to infection bacterial growth will flourish The treatment that doctors recommend for an injection injury to the hand includes immediate decompression of the closed vascular compartments of the hand to release the underlying tissue distended by the injected paint judicious wound debridement and immediate antibiotic treatment Fire Safety To avoid a fire or explosion follow these instruct...

Страница 6: ...num components Under pressure these solvents can react with aluminum and explode causing injury death or property damage Halogenated hydrocarbon solvents contain one or more of the following elements Element Symbol Prefix Fluorine F Fluoro Chlorine Cl Chloro Bromine Br Bromo Iodine I Iodo Check your material MSDS or contact your material supplier for more information If you must use halogenated hy...

Страница 7: ...ems the pump strokes continuously to keep coating material moving through the system at a rate set by the circulation valve Two sets of self adjusting packings prevent coatings from leaking from the pump during operation The upper packings and plunger are lubricated by solvent fluid in the solvent chamber The lower packings are lubricated by the coating material in the pump Filtered and lubricated...

Страница 8: ...ston stroke length 120 mm 4 7 in Maximum operating pressure fluid output 399 bar 5787 psi Output per cycle 360 cm3 12 2 oz Air inlet size 1 2 in G female Fluid outlet size 1 in NPT male Sound pressure levels At idle 84 LpAd dB Running with load 80 LpAd dB ATEX Marking Ex II 2G cT4 WARNING Do not operate the pump at a higher operating pressure than the lowest maximum operating pressure of any compo...

Страница 9: ...tediFlot 57 1 Pump 7 Part 1601882 01 E 2012 Nordson Corporation Dimensions Solvent Chamber Filler Solvent Chamber Drain 13 4X 218 160 1383 1246 651 595 202 300 446 Figure 2 StediFlo 57 1 Pump Dimensions ...

Страница 10: ...mp and system must be flushed before beginning regular operation Refer to Flushing on page 12 Dead End System Diagram 1 2 3 4 5 6 8 9 10 12 11 10 7 13 Figure 3 Typical Dead End System Configuration 1 Plant air line 2 Drop leg 3 Drain valve 4 Air shut off valve self relieving 5 Filter Regulator Lubricator 6 Air hose 7 Coating supply 8 Siphon rod and strainer 9 Siphon hose 10 High pressure fluid hos...

Страница 11: ...Filter drain valve 13 Spray gun 14 Fluid heater 15 Circulation valve 16 Drain valve 17 Drain hose and rod 18 Waste container Note To install the optional circulation valve kit refer to the instructions included with the kit Mounting If the pump is mounted on a cart make sure the cart is parked on a level and solid surface Leave space around the cart to work If mounting the pump on a wall or fixed ...

Страница 12: ...lter or fluid heater NOTE Fluid heaters can only be used in circulating systems The fluid filter must be installed between the heater and the spray gun Grounding WARNING The high flow of fluid through the pump can create a dangerous static electricity charge Sparks caused by a static discharge can cause a fire or explosion The pump and all conductive equipment in the spray area must be grounded Al...

Страница 13: ...praying WARNING All conductive equipment in the spray area must be connected to a true earth ground Inspect all ground connections regularly Checking the System Before starting the pump make sure S the system components such as the heater and filter have been installed according to the instructions in their manuals S all fluid and air fittings and connections are tightened securely S the air shuto...

Страница 14: ...after closing the filter drain valve When flushing material flows from this valve close it 5 Ground the manual spray gun against the side of the waste container and spray into the container for at least 1 minute If using automatic guns turn them on and spray into the spray booth 6 Shut off the spray gun 7 Increase the air pressure to the maximum allowable 7 bar 101 psi Check all system connections...

Страница 15: ...7 If using a fluid heater turn on the heater only after all air is out of the system and coating material is circulating freely WARNING If using a fluid heater always keep the coating material circulating through the heater while it is on Without a continuous flow through the heater the coating materials can cure inside the heater and clog it The heat could also cause solvents in the coating mater...

Страница 16: ...cument and all other related documentation WARNING Stop the pump and relieve air and hydraulic pressures before disconnecting air or fluid hoses or before disassembling any equipment Daily Do the following daily 1 Make sure that all conductive equipment in the spray area including the pump and waste container are securely connected to a true earth ground 2 Drain the air filter Check the filter ele...

Страница 17: ...sible Cause Corrective Action 1 Pump fails to start or stops while operating and fails to restart No compressed air supply or air pressure too low Check the compressed air supply Adjust the air pressure as necessary Blockage in fluid system Check for flow from each component and hose working from the spray device to the pump as follows Shut off the air to the pump and relieve the hydraulic pressur...

Страница 18: ...t all connections in the siphon system Remove the old pipe thread sealant from the threads and apply new sealant before reconnecting the fittings Coating material too viscous Check material viscosity Add solvent to the material to lower the viscosity Siphon hose too long hose ID too small or strainer screen too fine for coating material Use the siphon hose shipped with pump or contact your Nordson...

Страница 19: ...g correctly The pump air motor requires at least 1 38 bar 20 psi air pressure to operate Increase the air pressure Check for a restriction in the air supply line Blockage in hydraulic system Refer to problem 1 Nozzles or fluid tips too large or too many spray guns connected to system Reduce the nozzle or fluid tip size or the number of spray guns connected to the pump Spray gun nozzle plugging Rem...

Страница 20: ...lip seal O ring 58 or O ring 59 is worn Replace the O rings Gasket 15 is defective Replace the gasket 2 Air blows out of the lower motor housing 74 drain hole Guide bushing 46 is worn Replace the guide bushing 3 Motor does not run air is leaking from the control piston into the mufflers Toggle 18 is no longer seated in either the toggle bearing 19 or the carrier 25 Repair Connecting rod spring 62 ...

Страница 21: ...it includes the seal kit S O ring lubricant Parker O Lube or equivalent p n 900223 S Hydraulic pipe thread sealant adhesive p n 900481 S Removable threadlock adhesive Loctite 242 or equivalent p n 900464 S Bench vise S Metric open end wrenches and hex wrenches S Large and small screwdrivers S Pin punch Fold out Figure 6 when performing the following procedures Preparation 1 Flush and drain the pum...

Страница 22: ...using 3 Remove the upper packing assembly 7 8 9 from the solvent chamber NOTE There is no need to remove the gland nut 6 from the solvent chamber unless it is damaged If removed apply threadlock adhesive to the gland nut threads before re installing 4 Remove the spring 28 and lower packing assembly 29 30 31 from the pressure housing 32 Siphon Ball Check Disassembly 1 Clamp the flats of the inlet c...

Страница 23: ...all the pin 33 into the pressure cylinder 32 Apply removable threadlock adhesive to the threads of the set screw 34 and install it in the cylinder 2 Install the ball 35 gasket 36 and valve seat 37 into the pressure cylinder Make sure the inset face of the seat is facing the ball 3 Apply hydraulic pipe thread sealant adhesive to the threads of the inlet coupler 38 and thread it into the pressure cy...

Страница 24: ...hamber Replace the O ring if damaged 4 Coat the plunger with solvent fluid and push it small end first through the upper packings and solvent chamber 5 Couple the plunger to the air motor axle 6 Adjust the solvent chamber so that the ID plate is to the front 7 Apply O ring lubricant to the threads of the tie rods 24 then screw them into the air motor NOTE Screw the two side tie rods about half way...

Страница 25: ...WARNING Allow only qualified personnel to perform the following tasks Follow the safety instructions in this document and all other related documentation Fold out Figure 7 when performing the following tasks Tools and Materials Required Have the following tools and materials available S Metric open end wrench set S Metric socket wrench set S Screwdriver set S Punch set with 15 and 20 mm punches S ...

Страница 26: ...g ring 10 from the control housing 12 2 Use an appropriately sized punch to tap the control cylinder 11 out of the control housing CAUTION To avoid damaging the control cylinder do not pull it out of the housing with pliers 3 Remove the four O rings 36 from the control cylinder 11 4 Use two open end wrenches to remove the two nuts 4 from the control piston 5 5 Remove the control piston 5 Toggle As...

Страница 27: ...cer 44 away from the carrier 25 to expose the wrench flats on the control axle 4 Use two wrenches to remove the control axle from the connecting rod 55 If the control axle cannot be turned heat the connection to soften the threadlock adhesive 5 Pull the carrier 25 and dampening spacer 44 from the control axle Upper Cylinder Plate Removal 1 Remove the eight cap nuts lock washers and flat washers 47...

Страница 28: ...de 61 from the motor axle Lower Cylinder Plate Disassembly 1 Remove the O ring 69 from the lower cylinder plate 2 Use retaining ring pliers to remove the retaining ring 72 from the lower cylinder plate 3 Press the guide bushing 46 out of the lower cylinder plate from the bottom using the disassembled motor axle if necessary Cleaning and Inspection Clean all air valve and motor parts thoroughly Car...

Страница 29: ... Apply removable threadlock adhesive to the threads of the stop bolt 64 then screw the stop bolt and spring washer 63 into the connecting rod 55 into the end without flats 3 Clamp the stop bolt in a bench vise and tighten the connecting rod with a wrench 4 Grease the spring 65 with O ring lubricant and install it into the motor axle 66 ...

Страница 30: ... the lower cylinder plate until the piston is just below the upper rim of the cylinder Use a rubber mallet if necessary 5 Apply removable threadlock adhesive to the motor axle threads and screw the coupler see Figure 4 item 1 onto the axle 6 Install O rings 70 73 onto each of the air inlet tubes 71 then lightly grease the O rings 7 Install the air inlet tubes into the lower cylinder plate 74 Upper...

Страница 31: ...acers carrier and guide axle 9 Install the O rings 26 43 into the upper cylinder plate Lower Control Housing Assembly 1 Install the sintered bearing 22 into the bottom of the lower control housing 16 2 Use retaining ring pliers to install the retaining ring 23 into the groove in the lower control housing 3 Screw both check valves 81 86 and fittings 80 85 into the two 1 4 in holes in the sides of t...

Страница 32: ...ach screw until fully tightened 8 Adjust the position of each toggle by moving the control axle up and down Do this by applying compressed air to one of the holes with exhaust ports on the side of the lower control housing while covering the other port Repeat using the holes without exhaust ports 9 Install the cover 40 with the two screws and washers 42 46 Control Cylinder Assembly 1 Place the con...

Страница 33: ...ng The groove in the cover for the retaining ring must be facing down 4 Install four washers 7 on the studs 8 5 Screw the four extensions 6 onto the studs with a wrench Tighten the extensions in a criss cross pattern evenly to 25 NSm 18 4 ft lb Upper Control Housing Installation 1 Place the gasket 14 on the lower control housing 16 2 Install the control plate 13 on the lower control housing 16 the...

Страница 34: ...1 4 1601642 Glass sight hyd section StediFlo 1 5 1601562 Assembly drain valve hyd section StediFlo 1 5 1 S Plug 1 5 2 S O ring 1 A B 5 3 S Housing valve 1 6 1601659 Nut gland 57 1 hyd section StediFlo 1 7 1601656 Ring saddle upper hyd section StediFlo 1 8 1601662 Kit packing ring upper hyd section StediFlo 1 B C 8 1 S Packing ring PTFE black 1 B C 8 2 S Packing ring leather 1 B C 8 3 S Packing rin...

Страница 35: ...ack 1 B C 30 2 S Packing ring leather 1 B C 30 3 S Packing ring PTFE 1 B C 30 4 S Packing ring leather 1 B C 30 5 S Ring saddle dual 1 B C 30 6 S Packing ring PTFE black 1 B C 31 1601587 Ring counter lower packing hyd section StediFlo 1 32 1601654 Cylinder pressure 57 1 hyd section StediFlo 1 33 Pin cylindrical 1 B C 34 1601609 Screw set 57 1 hyd section StediFlo 1 35 Ball 1 B C 36 Gasket 1 A B 37...

Страница 36: ...etainer spring air motor StediFlo 2 18 1601361 Toggle air motor StediFlo 2 C 19 1601366 Bearing toggle air motor StediFlo 2 C 20 1601373 Spring toggle air motor StediFlo 2 C 21 1601364 Screw retaining air motor StediFlo 2 22 1601362 Bearing sintered upper air motor StediFlo 1 23 1601389 Retaining ring external connecting rod StediFlo 1 24 Spacer dampening 1 B C 25 Carrier 1 B C 26 O ring 2 A B C 2...

Страница 37: ...ediFlo 1 62 1601374 Spring 57 1 air motor StediFlo 1 C 63 1601487 Washer spring air motor StediFlo 1 64 1601369 Bolt stop air motor StediFlo 1 65 1601374 Spring 57 1 air motor StediFlo 1 C 66 1601488 Axle motor 12 1 air motor StediFlo 1 C 67 O ring 1 A B C 68 1601508 Cylinder pressure 57 1 air motor StediFlo 1 C 69 O ring 1 A B C 70 O ring 2 A B C 71 1601510 Tube air inlet 57 1 air motor StediFlo ...

Страница 38: ...tor gauge and air lubricator NS Not Shown Options Part Description Note 1601683 Wall mount 57 1 hyd section StediFlo 1602001 Oil pneumatic StediFlo 0 5 liters 1602002 Oil pneumatic StediFlo 3 liters 1602003 Oil pneumatic StediFlo 5 liters 1602004 Oil pneumatic StediFlo 10 liters 1602005 Oil pneumatic StediFlo 20 liters 1602006 Fluid chamber StediFlo 0 5 liters 1602007 Fluid chamber StediFlo 3 lite...

Страница 39: ...ydraulic pipe thread seal adhesive T Apply solvent fluid 30 20 14 14 1 2 3 4 5 5 1 5 2 5 3 6 7 8 8 1 8 2 8 3 8 4 8 5 9 10 11 12 13 14 15 16 23 17 18 19 20 21 22 22 1 22 2 22 3 22 4 24 25 26 27 28 29 30 30 1 30 2 30 3 30 4 30 5 30 6 31 32 33 34 35 36 37 38 39 40 41 R F M T R R R R F T F F M R R M16 R 1 1 2 G 3 4 Figure 6 StediFlo 57 1 Hydraulic Section ...

Страница 40: ...StediFlot 57 1 Pump 38 Part 1601882 01 E 2012 Nordson Corporation ...

Страница 41: ...ic pipe thread adhesive sealant A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 45 46 47 48 49 50 76 77 78 79 80 81 82 83 84 85 86 R 1 2 R 1 2 F R R R R R R R R R R R R R 2 mm F F F F F M25 x 1 5 F F F F To Air Motor F F F F F G 1 2 F Figure 7 Sted...

Страница 42: ...StediFlot 57 1 Pump 40 Part 1601882 01 E 2012 Nordson Corporation ...

Страница 43: ...ciples This product has been manufactured according to good engineering practice The product specified conforms to the directive and standards described above Flammable Atmosphere Marking Ex II 2G cT4 Date 09 July 2012 Justin Hall Engineering Manager Industrial Coating Systems Nordson Authorized Representative in the EU Contact Operations Manager Industrial Coating Systems Nordson Deutschland GmbH...

Страница 44: ...Nordson Corporation D Amherst Ohio D USA ...

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