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SPRA-COUPE 7000 Series 

Installation Manual 

Spray Height Controller 

Improving the competitiveness of Industry and Agriculture 

through Precision Measurement 

Содержание UC4+ SPRA-COUPE 7000 Series

Страница 1: ...SPRA COUPE 7000 Series Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Страница 2: ...s International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Страница 3: ...ULIC INSTALLATION 17 4 6 1 Valve Assembly 17 4 6 2 Valve Mounting 18 4 6 3 Hydraulic Plumbing 19 4 7 ELECTRICAL INSTALLATION 20 4 8 COMPLETING THE INSTALLATION 25 5 ELECTRICAL REFERENCE CABLE DRAWINGS 26 5 1 ITEM C01 44662B SENSOR TRUNK CABLE 26 5 2 ITEM C02 44668 SENSOR BRANCH CABLE 26 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 27 5 4 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT 27 5 5 ITEM C04 ...

Страница 4: ...he system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions r...

Страница 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...

Страница 6: ...BLE UC4 CAN NODE DUAL 1 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C04 44651 CABLE VALVE EXTENSION 1 C10 44650 38 CABLE POWER UC4 BC SPRA COUPE 7000 SERIES 1 C11 44658 15 CABLE JAM VALVE SPRA COUPE 7000 SERIES 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND SENSOR 3 E03 45000 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER 2 1 E04 44001 UC4 PLUS ROLL SENSOR VER 2 1 H02 44863 13 HOS...

Страница 7: ...R X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Ant...

Страница 8: ...5 The parts that come with your UC4 Spray Height Control system are shown below in their general installation configuration Figure 2 UC4 Spray Height Control Components ...

Страница 9: ...6 Figure 3 Hydraulic Components ...

Страница 10: ...ield working RPM on the throttle and mark this value in Table 4 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 4 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 4 Trial 1 fo...

Страница 11: ...ime Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Some sprayers may not have the Roll functions ...

Страница 12: ...are in their folded position to ensure that they will not interfere with anything when the boom is folded for transport 3 The sensor mounting brackets can be installed with the mounting base behind Figure 8 or in front of the tube Figure 6 Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away secti...

Страница 13: ...y may read from parts of the boom as shown in Figure 7 Figure 7 Poor Mounting Sensor Reading off Boom General mounting rules for UC4 ultrasonic wing sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles ...

Страница 14: ...11 Figure 9 Spra Coupe Wing Sensor Mounting ...

Страница 15: ...12 Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 10 Sensor Serial Number Installation Location 3 SENSOR SYSTEM 5 SENSOR SYSTEM ...

Страница 16: ... approximately in the center of the sprayer and ahead of the boom Figure 12 and Figure 13 The sensor mounting collar must not be behind the sprayer s wheel The General Mounting Rules for UC4 Ultrasonic Sensors from the previous section must be followed Figure 12 Main Lift Sensor Bracket Mounting Position 3 Mount the sensor onto the sensor mounting collar Figure 12 Figure 13 Main Lift Sensor Mounte...

Страница 17: ... refer to Figure 15 a The smaller the distance between A and B in Figure 15 the better the performance will be Distance A cannot be more than 12 b The roll sensors must not be mounted below the pivot point c Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level d Both roll sensors must be mounted with the circular AMP connector facing towards the Right Ha...

Страница 18: ... towards the Right Hand Wing when looking from the rear of the sprayer e Securely cable tie the connector to the frame 4 5 2 Chassis Roll Sensor Mounting The chassis roll sensor must be mounted to a non rotating part of the boom To mount the chassis roll sensor follow the following guidelines and refer to Figure 17 a Make sure you are mounting the roll sensor that does have a temperature probe 2 c...

Страница 19: ...right hand boom Inverted mounting may be used to optimize the mounting criteria explained in Section 4 5 Figure 18 Inverted Roll Sensor Mounting may be Applicable for Optimal Performance 4 5 4 Temperature Probe Fasten the temperature probe E03 to the UC4 valve block using the included 3 8x1 2 bolt as illustrated in Figure 19 Figure 19 UC4 Valve Block with Temperature Probe Installed E04 E03 ...

Страница 20: ... Assembly 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 20 Figure 20 NORAC Valve Block 2 Install the 6MJT 6MBR F02 fittings on the P and T ports and tighten to 18 ft lbs 3 Install the orifices F06 into the B ports with the notch facing outward as shown in Figure 21 An O ring pick can be used to ease installing the orifices into their locations 4 Install th...

Страница 21: ...ecessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size The recommended location for the valve is on the rear of the boom main section on the horizontal cross member above the Spra Coupe valve block Orient the valve block so the NORAC block pr...

Страница 22: ...ing Spra Coupe hydraulic circuit to allow the NORAC Valve block to control the cylinders in parallel with the existing system 3 NORAC supplies four new hydraulic hoses H03 to run to the T fittings FO4 4 Route the lines from the NORAC valve block to the T fitting which is inserted at the junction of the steel hydraulic line and the hose of the Spra Coupe circuit 5 Remove the existing Spra Coupe Pre...

Страница 23: ...ide of the cab to the Roll Over Protection Bar ROP Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ram ...

Страница 24: ...onnect the Sensor Trunk Cable C01 to the UC4 Control Panel with the 4 pin AMP connector Route this through the access hole as well into the electrical panel 5 On the left side of the electrical panel Figure 27 there is a knockout Remove the knockout and install the grommet M15 The grommet may fit easier if it is cut radially ie like a lockwasher 6 Route the Jam Valve Cable C11 through the grommet ...

Страница 25: ...Sense Line connectors Figure 26 11 Find the Spra Coupe joystick wiring harness located in the driver s seat right hand armrest It will have four grey 24 pin square Deutsch connectors Disconnect these connectors from each other carefully noting their mates Write down the wire colors and which connectors lead up to the joystick before disconnecting 12 Connect the four large 24 pin mating Deutsch con...

Страница 26: ... the sprayer Fasten with cable ties 16 Route C11 to the Spra Coupe Jam Valve It is located in front of the main mast closest to the sprayer s tank and it is a 3 way valve bank Do not confuse this valve block with the 6 way Spra Coupe block located on the mast itself The Jam Valve is the leftmost valve when facing towards the front of the sprayer Figure 28 17 Disconnect the Spra Coupe 2 pin connect...

Страница 27: ...ct the CAN Node cable C02B to the 4 pin AMP plug on C01 Figure 29 21 Route the CAN Node cable C02B to the roll sensors Follow existing cables and or hydraulic lines 22 Connect 4 pin AMP connectors on C02B to the roll sensors 23 Connect the sensor branch cable C02 to the 4 pin AMP plug on C02B 24 Route the sensor branch cable C02 to the wing and main sensors and connect to the sensors Follow existi...

Страница 28: ...trical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC4 Control Panel using the switch on the side of its chassis 4 Repeat the Boom Speed Test as described in Section 4 2 Boom Speed Test with the NORAC UC4 Spray Height Control system installed Record the results for comparison in Table 5 5 The procedure ...

Страница 29: ...26 5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C01 44662B SENSOR TRUNK CABLE 5 2 ITEM C02 44668 SENSOR BRANCH CABLE ...

Страница 30: ...27 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 5 4 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT ...

Страница 31: ...28 5 5 ITEM C04 44651 VALVE EXTENSION CABLE ...

Страница 32: ...29 5 6 ITEM C10 44650 38 POWER CABLE SPRA COUPE 7000 CABLE A ...

Страница 33: ...30 5 7 ITEM C10 44650 38 POWER CABLE SPRA COUPE 7000 CABLE B ...

Страница 34: ...31 5 8 ITEM C11 44658 15 JAM VALVE CABLE SPRA COUPE 7000 ...

Страница 35: ...S 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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