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608792

Rev. 04 (06-03)

Operator and Parts Manual

Scout

37B

Model: 608790

FAX: 1--800--678--4240

CUSTOMER SERVICE: 1--800-365-6625

NOBLES

12875 RANSOM STREET

HOLLAND MI 49424

Содержание Scout 37B

Страница 1: ...608792 Rev 04 06 03 Operator and Parts Manual Scoutt 37B Model 608790 FAX 1 800 678 4240 CUSTOMER SERVICE 1 800 365 6625 NOBLES 12875 RANSOM STREET HOLLAND MI 49424...

Страница 2: ...service However the best results will be obtained at minimum costs if D The machine is operated with reasonable care D The machine is maintained regularly per the maintenance instructions provided D...

Страница 3: ...Or Explosive Areas Unless Designed For Use In Those Areas In Areas With Possible Falling Objects Unless Equipped With Overhead Guard 2 Before Starting Machine Make Sure All Safety Devices Are In Place...

Страница 4: ...ndicated If these or any label becomes damaged or illegible install a new label in its place MACHINE CREEPING WARNING LABEL LOCATED ON MACHINE HANDLE FRAME FOR SAFETY LABEL LOCATED ON MACHINE HANDLE F...

Страница 5: ...7 BATTERY CHARGING 17 TO CHARGE BATTERIES 18 ELECTRICAL SCHEMATIC 20 Page BRUSHES 21 MAIN BRUSH 21 TO REMOVE MAIN BRUSH 21 TO INSTALL MAIN BRUSH 21 TO CHECK AND ADJUST MAIN BRUSH PATTERN 22 SIDE BRUSH...

Страница 6: ...ed General Maintenance Items 39 Fig 2 Replacement Brushes 40 Fig 3 Main Frame and Charger Group 42 Fig 4 Handle Group 44 Fig 5 Hopper Assembly 45 Fig 6 Brush Drive Group 46 Fig 7 Motor and Wheel Drive...

Страница 7: ...HINE DIMENSIONS CAPACITIES Length 52 in 1320 mm Length with side brush 62 in 1575 mm Width 32 in 815 mm Width with side brush 34 5 in 880 mm Height 40 25 in 1020 mm Track 29 75 in 755 mm Wheelbase 26...

Страница 8: ...SPECIFICATIONS Scoutt 37B 3 01 6 MACHINE DIMENSIONS TOP VIEW SIDE VIEW 26 5 in 675 mm 32 in 815 mm 40 25 in 1020 mm 52 in 1320 mm FRONT VIEW...

Страница 9: ...he cable labeled 1 between the positive post on the vacuum fan side battery and the negative post on the brush lift lever side battery C Connect the cable labeled 3 to the positive post of the brush l...

Страница 10: ...6 01189 MACHINE COMPONENTS A Clutch Control Handle H Dust Filter Enclosure B Main Brush Lift Handle I Master Power Switch C Hopper J 15 Amp Resetable Circuit Breaker D Side Brush K Hour Meter E Side B...

Страница 11: ...ong walls and under edges of tables desks etc It is belt driven To lower the side brush and start brush rotation pull the side brush arm up forward and down into the operating position this engages th...

Страница 12: ...BREAKER The machine circuit breaker provides the machine electrical overload protection excluding the filter shaker motor It is a 50 A circuit breaker In the event of a circuit overload the circuit b...

Страница 13: ...g Machine Make Sure All Safety Devices Are In Place And Operate Properly TO START MACHINE NOTE Before starting machine perform the pre start checks 1 Place the master power switch in the on position 2...

Страница 14: ...n and slide it into place on the machine POST OPERATION CHECKLIST MOTOR OPERATING Check brush patterns for width and evenness TO STOP MACHINE 1 When finished sweeping place the main brush lift handle...

Страница 15: ...eplace seals Dust skirts not properly adjusted or are damaged Adjust or replace dust skirts Vacuum fan not operating Fan drive sheave or impeller key is broken Check drive belt Brush pattern not even...

Страница 16: ...ime the following procedures must be followed to lessen the chance of rust sludge and other deposits from forming 1 Place the main brush and side brush if so equipped in the raise position 2 Empty and...

Страница 17: ...TION After the first 20 hours of operation perform the following procedures 1 Check the specific gravity of the batteries 2 Check the battery cable connections 3 Check the floor skirts to floor cleara...

Страница 18: ...loose or corroded connections 3 6 Main brush Rotate end or end and check brush pattern 1 10 Side brush Check brush pattern 1 80 Hours 11 Batteries Clean battery tops 2 or 4 W k 9 Debris hopper Check f...

Страница 19: ...eadings BATTERY ELECTROLYTE LEVEL Use a hydrometer to check the electrolyte specific gravity after every 20 hours of operation If one or more battery cells tests lower than the other battery cells 0 0...

Страница 20: ...indicator lamp lights when the charger is plugged into a wall outlet the charger can not charge the battery meaning there is something wrong with the battery When the lamps stop flashing the red incom...

Страница 21: ...e charger from the wall outlet 7 Check the electrolyte level in each battery cell after charging If needed add distilled water to raise the electrolyte level to about 12 mm 0 4 in below the bottom of...

Страница 22: ...0 HZ 120VAC KEY S W 660VAC CAP 27 ORA 28 ORA 24 BLK 12 V 12 V HM 15A 50A CB 5 CB 4 CB 3 CB 2 CB 1 DRIVE 29 ORA 30 BLK 17 BLU 7 RED 8 RED RED BLK BLK 2 BLK 16 BLK 26 BLK 25 BLK 9 BLK 11 RED 3 2 CONTROL...

Страница 23: ...y 20 hours of operation for maximum brush life The main brush should be replaced when the remaining brush bristle measures 1 25 in 30 mm TO REMOVE MAIN BRUSH 1 Place the master power switch in the off...

Страница 24: ...to the floor for one minute while holding the machine in one place 4 Pull the main brush lift handle up and forward to raise the main brush 5 Move the machine away from the main brush polish mark 6 P...

Страница 25: ...e side brush arm up and back to raise the side brush 3 Remove the side brush retaining bolt or hair cotter pin 01027 REMOVING SIDE BRUSH RETAINING BOLT 4 Slide the side brush off the side brush drive...

Страница 26: ...e hopper into suitable refuse container 5 Tip the hopper down and slide it into place on the machine TO ADJUST HOPPER FLOOR CLEARANCE 1 Empty the hopper 2 Stop the machine on a smooth level floor 3 Pl...

Страница 27: ...ront filter housing with a fist daily to shake the excess dust from the filter Clean the filter after every 3 hours of operation Use one of the following methods to clean the dust filter D Tapping Tap...

Страница 28: ...tention spring upward and slide the filter out of the filter compartment TO INSTALL DUST FILTER 1 Push the filter retention spring upward and slide the filter into place on the filter base in the filt...

Страница 29: ...B Side Dust Seal B A 01208 LEFT SIDE DUST SKIRT A Side Dust Skirt B Side Dust Seal 4 Slide the side dust skirts up or down so there is 0 03 to 0 25 in 1 to 5 mm clearance between the floor and the bot...

Страница 30: ...or damage after every 80 hours of operation TO REPLACE REAR BRUSH SKIRT 1 Place the master power switch in the off position WARNING Brush Throws Debris Stop Motor Before Lifting Hopper 2 Remove the de...

Страница 31: ...hread the clutch cable into the cable bracket to tighten belt tension D Tighten the clutch cable jam nut to the cable bracket E Place the master power switch in the on position The machine should not...

Страница 32: ...lutch cable as described in TO ADJUST FLAT PROPELLING BELT MOTOR DRIVE BELT The motor drive belt transfers power from the electric motor to the vacuum fan and the motor jackshaft Check the belt for we...

Страница 33: ...LOCKING COLLAR SETSCREW B Unthread and separate the jackshaft extension from the jackshaft enough to slide the drive belt through Also note that the jackshaft extension is threaded onto the jackshaft...

Страница 34: ...orking On Machine 4 Remove the batteries from the machine 5 Carefully tip the machine on its right side 6 Disconnect the belt idler spring from the spring bracket C B D A E 01223 BRUSH DRIVE BELT A Br...

Страница 35: ...lt appears tight tighten the four gearbox mounting bolts 8 Replace the side brush arm cover 9 Place the master power switch in the on position and check side brush operation Readjust the drive belt as...

Страница 36: ...FACE A Loading Surface Height 3 To winch the machine onto the truck or trailer remove the hopper and attach the winching chains to the top of the front casters Make sure the machine is centered A B AT...

Страница 37: ...urface is not horizontal or is higher than 380 mm 15 in from the ground use a winch to unload machine If the loading surface is horizontal AND is 380 mm 15 in or less from the ground the machine may b...

Страница 38: ...MAINTENANCE Scoutt 37B 3 01 36...

Страница 39: ...machine The MACHINE DATA box is located on the inside of the front cover of this manual The serial number of your machine is printed on the machine data plate located as shown FINDING A PART NUMBER T...

Страница 40: ...below to insure prompt delivery 1 Identify the model number of your machine 2 Identify the serial number of your machine 3 Find the part number of the part you need Do not order by page number or ref...

Страница 41: ...09944 Skirt 1 Y 16232 Skirt 1 Y 16230 Skirt 1 Y 01847 Wheel 1 6d 0 72w 0 21b 2 41678 Belt V 3l 80 0l 1 Y 47037 Adhesive Contact 1357 5 0oz 1 Y 02592 Seal Rbr Open 0 19th 0 62w 04 6l 2 Y 41838 Gasket...

Страница 42: ...STANDARD MODEL PARTS Scoutt 37B 3 01 40 1 2 3 Fig 2 Replacement Brushes...

Страница 43: ...utt 37B 3 02 01186 Fig 2 Replacement Brushes Ref Part No Description Qty 1 60341 Brush Swp 28l 6 Dr Pyp 1 1 60340 Brush Swp 28l 12 Sr Umx Carpet 1 o 2 41673 Brush Assy Disk Swp 13 0 D Pyp 1 Y 3 28013B...

Страница 44: ...STANDARD MODEL PARTS Scoutt 37B 3 01 42 1 32 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 28 29 30 32 4 5 5 7 22 27 31 33 33 2 Fig 3 Main Frame and Charger Group...

Страница 45: ...670 Handle 1 15 50609 Cap Plug 1 16 28499 2 Chain Sash 35 05 3l 09 Link 1 17 60496 Cord Ele 16 3 18 0inch 1 18 04007 Tray 1 19 41827 Cover Frame Rear 1 20 64757 Bumper Rbr 0 5d 0 14t Adh 1 21 49266 Ti...

Страница 46: ...tch 1 3 60428 Rivet Blind 188d X 0 58 X 38d Stl 4 4 41665 Nut Speed Retainer 25 20 4 5 61377 Bushing Flng 0 28b 0 50d 0 50l Pye 1 6 41567 1 Handle Assy Tube 1 00d 24 9w 1 7 41832 Handle Clutch 1 8 418...

Страница 47: ...Assy 1 Y 2 09944 Skirt 1 Y 3 41447 Retainer Skirt Hppr Rear 1 Y 4 41563 Skirt 06th 10 00w 30 00l 06 0 31h 1 Y 5 41568 Retainer Seal W Label Rear 1 Y 6 06524 Rivet Blind 196d X 0 62 X 38d Alm 9 Y 7 415...

Страница 48: ...TANDARD MODEL PARTS Scoutt 37B 3 01 46 32 26 31 33 34 35 36 3 42 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 37 38 39 40 16 17 17 17 4 11 1 39 39 39 39 Fig 6 Brush Drive Grou...

Страница 49: ...1411 Strip Stl 0 07th X 00 90w 03 30l 4 18 41357 Cup Drive Brush Tube Grey 1 o 41518 Arm Assy Brush Main 1 Y 19 41385 Bar Hex Stl Mach Sleeve Idler 1 Y 20 41649 Cup Bearing Assy Brush 1 Y 21 41386 Gua...

Страница 50: ...Scoutt 37B 3 02 48 Clutch Handle Clutch Cable 1 3 17 28 2 4 5 6 7 9 11 12 13 14 15 16 18 19 21 27 29 25 26 23 24 31 32 33 34 35 8 36 37 38 20 25 26 30 9 10 10 31 32 36 23 22 29 27 39 8 40 Fig 7 Motor...

Страница 51: ...pel 1 16 04733 2 Pin Clevis 0 37 D X 0 62l 1 17 31905 Kit Replmt Arm Clutch F 41611 1 18 41434 Bushing Flng 0 62b 0 68d 0 00l Nyl 2 19 41571 Shaft Cntrl Clutch 1 20 50090 Bracket Wldt Motor Ohio 1 o 3...

Страница 52: ...STANDARD MODEL PARTS Scoutt 37B 3 01 50 15 2 11 4 1 5 6 7 12 12 15 12 11 14 13 18 19 9 21 17 20 10 20 8 SEAL 3 Fig 8 Filter Group...

Страница 53: ...7 32557 Filter Pkg Dust Panl Fine 1 8 60378 Seal Not Shown 1 9 41573 Duct Outlet 3 0 3 0 7 8l Pye 1 10 41574 Duct Input 1 11 41858 Seal Foam Rbr 38 0 75w 94 0l 3 12 41845 Nut Isolator 25 20 1 4 S 6 1...

Страница 54: ...STANDARD MODEL PARTS Scoutt 37B 6 03 52 1 19 24 16 25 14 12 3 2 4 5 6 7 8 9 10 11 13 21 17 18 20 22 23 26 27 28 29 30 31 32 33 34 15 Fig 9 Battery Group...

Страница 55: ...o 15 31203 Switch Rep By 374227 1 Y 31204 Key Ignition Set Of 2 F 11651 1 16 61106 Knob Rep Bynone 1 17 31988 Gauge Hourmeter Electronic 1 18 02424 Contactor 24vdc 1 19 60463 Parts Unique Hd Bmpr Lpg...

Страница 56: ...STANDARD MODEL PARTS Scoutt 37B 3 01 54 1 TO BATTERY NEGATIVE Fig 10 Wire Harnesses Group 02640 Ref Part No Description Qty 1 60487 Harness Main 1...

Страница 57: ...cuum Fan Group Ref Part No Description Qty 1 41351 Housing Vacfan Rear 9 0d Impeller 1 2 08143 Impeller 9 00d X 0 376b 1 3 10362 Spacer 1 4 41582 Panel Wldt Backing Vacfan 1 5 16934 Shaft 1 6 00960 Ke...

Страница 58: ...STANDARD MODEL PARTS Scoutt 37B 6 03 56 2 15 16 5 1 Main Frame 3 4 6 7 8 9 10 11 12 13 14 17 20 19 18 10 21 22 22 23 24 Fig 12 Side Brush Group...

Страница 59: ...r Wldt Brush Arm 1 10 01047 Retainer 2 11 07872 Sheave 3l 1grv 02 9pd 38 16 1 12 41731 Gearbox 90 1ratio Brush Side 1 13 07891 Arm Brush Side 1 14 07887 Molding Trim 08 11 39 20 1 15 41927 Bumper Side...

Страница 60: ...STANDARD MODEL PARTS Scoutt 37B 6 03 58 1 1 1 2 04655 Fig 13 Label Kit Ref Part No Description Qty o 1 02575 Kit Replmt Label Complt 1 Y 2 30180 Label Opertnl Instmt Panel 1...

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