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18 

movement or sliding. 

 

Please  pay  attention  by  maintain  the  tiller  arm.  The  gas  pressure  springs  are  assembled  by 

compression. Carelessness causes injury.   

 

Use approved and from your dealer released original spare parts. 

 

Please consider that oil leakage of hydraulic fluid can cause failures and accidents. 

 

If you need to replace the wheel, please follow the instructions above. Casters must be round 

and free from abnormal wear. 

 

Check the key items emphasized in the maintenance checklist. 

 

 

a.Maintenance checklist 

Table 4: Maintenance checklist 

 

Interval (month)

 

12 

 

Hydraulic unit

 

Check the hydraulic cylinder, piston for damage noise and leakage

 

 

 

 

 

Check the hydraulic joints and hose for damage and leakage

 

 

 

 

 

Check the hydraulic oil level, refill if necessary

 

 

 

 

 

Refill the hydraulic oil ( 12 month or 1500 working hours)

 

 

 

 

 

Check and adjust the function of the pressure valve (1000 kg +0/ +10%)

 

 

 

 

 

 

Mechanical system

 

Check the forks for deformation and cracks

 

 

 

 

 

Check the chassis for deformation and cracks

 

 

 

 

 

Check if all screws are fixed

 

 

 

 

 

Check mast and chain for deformation or damages, replace if necessary

 

 

 

 

 

10 

Check the gearbox for noise and leakage

 

 

 

 

 

11 

Check the wheels for deformation and damages, replace if necessary

 

 

 

 

 

12 

Lubricate the steering bearing

 

 

 

 

 

13 

Check and lubricate the pivot points 

 

 

 

 

 

14 

Lubricate the grease nipples

 

 

 

 

 

15 

Replace the damaged protections and/or protection board

 

 

 

 

 

 

Electric system

 

16 

Inspect the electric wiring for damage

 

 

 

 

 

17 

Check the electric connectors and terminals

 

 

 

 

 

18 

Test the Emergency switch function

 

 

 

 

 

19 

Check the electric drive motor for noise and damages

 

 

 

 

 

20 

Test the display

 

 

 

 

 

21 

Check if correct fuses are used, if necessary replace.

 

 

 

 

 

22 

Test the audio warning signal

 

 

 

 

 

23 

Check the contactors 

 

 

 

 

 

24 

Check the frame leakage (insulation test)

 

 

 

 

 

25 

Check function and wear of the accelerator

 

 

 

 

 

26 

Check the electrical system of the drive motor

 

 

 

 

 

 

Braking system

 

Содержание PSE15L-C 1600

Страница 1: ...re reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference...

Страница 2: ...gative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special...

Страница 3: ...INSPECTION 13 6 OPERATION INSTRUCTIONS 13 a Parking 14 b Residual lift diagram 14 c Lifting 14 d Lowering 14 e Driving 14 f Steering 15 g Braking 15 h Malfunctions 15 i Emergency 15 7 BATTERY CHARGIN...

Страница 4: ...load must be placed approximately on the longitudinal centre plane of the stacker Lifting or transporting people is not allowed If so the loads must be lowered to lifting position 300MM The stacker i...

Страница 5: ...ver 2 Drive wheel 3 Steering wheel 4 Charging indicator 5 Charging 6 Emergency button 7 Belly button 8 Accelerator knob butterfly knob 9 Multi function tiller 10 Front cover 11 Battery indicator 12 Ke...

Страница 6: ...of drive axle to fork X mm 770 1 9 Wheelbase Y mm 1220 1245 Weight 2 1 Service weight kg 590 750 2 2 Axle loading laden front rear kg 640 1450 690 1560 2 3 Axle loading unladen front rear kg 410 180 5...

Страница 7: ...deability laden unladen 5 10 5 10 Service brake Electromagnetic 6 1 Drive motor rating S2 60min kW 0 75 Electric engine 6 2 Lift motor rating S3 10 kW 2 2 6 3 Battery according to DIN 43531 35 36 A B...

Страница 8: ...facturer XXXXXXXXXXXXXXX Address of manufacturer XXXXXXXXXXXXXXX Fig 4 Identification plate The truck equips with an emergency button 6 which stops all lifting lowering driving functions and engages t...

Страница 9: ...on of load Stop operating the truck if load becomes unstable Brake the truck and activate the emergency button 6 by pushing when sliding load on or off the truck If the truck has any malfunctions foll...

Страница 10: ...icated crane or hoisting equipment according to Fig 5 Hoisting Use dedicated crane and hoisting equipment Do not stand under the swaying load Do not walk into hazardous area during hoisting Park the t...

Страница 11: ...in its vertical position Check the chain and rollers for any damage or corrosion Check the smooth movement of the wheels Check the function of the emergency brake by activating the emergency button C...

Страница 12: ...press the lifting button 22 until you reach the desired lifting height d Lowering If the forks are in the racking firstly travel out of the racking carefully with or without the pallet By travelling o...

Страница 13: ...s braking until it stops The safety belly button 12 prevents the operator from being crushed If this button is activated the truck decelerates and or starts traveling backwards Bw for a short distance...

Страница 14: ...CT OPERATION OF THE TRUCK PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF LEAD ACID BATTERIES a Replacement Park the truck safely turn off the stacker with the key 12 and press the emergency butt...

Страница 15: ...edicated and secured area with power supply Lower the forks and remove the goods Switch off the truck pull out the charger spring cable Fig 5 and insert the plug into the required power socket The cha...

Страница 16: ...ust the function of the pressure valve 1000 kg 0 10 Mechanical system 6 Check the forks for deformation and cracks 7 Check the chassis for deformation and cracks 8 Check if all screws are fixed 9 Chec...

Страница 17: ...it sensor lift height 300mm General 43 Check if all decals are legible and complete 44 Check and ensure that the protection board and or protections are not damaged 45 Check the casters adjust the hei...

Страница 18: ...Load the truck within rated capacity Battery discharged Charge the battery Lifting fuse faulty Check and replace the lifting fuse Hydraulic oil level too low Check and refill hydraulic oil Oil leakage...

Страница 19: ...he connectors Stacker travels very slowly The battery is discharged Check the battery status by the discharge indicator The electromagnetic brake is engaged Check the electromagnetic brake The relatin...

Страница 20: ...22 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram lead acid Fig 18 Electrical circuit diagram lead acid...

Страница 21: ...mp contactor SY Key switch SM Emergency switch U 24V Charger YV Electromagnetic valve XW Spring cable SU Micro switch FU3 1A fuse BE CAN accelerator MF 12V fan SA SH 24V proximity switch NO P 24V indi...

Страница 22: ...24 b Electrical circuit diagram Li Fig 19 Electrical circuit diagram Li...

Страница 23: ...ro switch KMp Pump contactor SY Key switch SM Emergency switch U 24V Charger YV Electromagnetic valve XW Spring cable SU Micro switch C Capacitor BE Accelerator Kr Temp protection module SA SH 24V pro...

Страница 24: ...20 Hydraulic circuit diagram Table 9 Description of hydraulic components Code Item Code Item A Hydraulic power unit motor and oil pump E Throttle valve B One way valve F Cylinder C Electromagnetic val...

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