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Warm Tube Clock 

Assembly Instructions for the „IN-16 Nixie shield“ 

Document Version: 2011-01-05 

www.elektronika.ba 

-2- 

Assembly 

Heat up your soldering iron, take a deep breath and go for it. The assembly of this PCB is easier than 
“main board” PCB since it has very small component count but requires a steady hand. Also, take 
your time when soldering the Nixie tubes because you wouldn’t want to solder them crooked. 

Step 1 

First you need to solder the TLC59401 SMD IC (IC1). This IC should have came already soldered on 
your shield PCB so you can skip this step, or read it FYI and see how easy it is to solder complicated 
SMD parts at home. 

 

1. Make sure the PCB pad where IC goes is clean from 
grease. Rub it with some alcohol just in case. 

 

2. Apply some amount of liquid solder paste. I can’t give 
you the exact amount of solder paste to use, as this comes 
with experience and pure sense. 
Just put the amount you think that will be enough to 
solder the entire bottom pad of the TLC59401 IC and not 
too much to make a problem. 

 

3. As you can see, it doesn’t look pretty and it doesn’t 
have to! You can also put some solder paste on the pin’s 
locations so you don’t have to use a soldering iron after 
“hot-plating” the IC. You will see what “hot-plating” is 
later on. 

Содержание IN-16

Страница 1: ...25 024X044 C3 1 47uF 16V CPOL EU HORI C1 1 100nF 1uF C EUC0805 C2 2 910k R EU_0207 10 R1 R2 4 IN 16 NIXIE TUBE IN 16 X NEW NODOT NIX1 NIX2 NIX3 NIX4 4 LED 1210 COMM ANODE LED TRICOLOR LED1 LED2 LED3 L...

Страница 2: ...d PCB so you can skip this step or read it FYI and see how easy it is to solder complicated SMD parts at home 1 Make sure the PCB pad where IC goes is clean from grease Rub it with some alcohol just i...

Страница 3: ...ers gently place the component in its position Push it all the way to the PCB so it kind of glues itself Make sure it is centred and placed correctly 5 It looks something like this before hot plating...

Страница 4: ...d solder so don t worry that is normal The end of the soldering process is when the solder paste fully melts just like in the following picture 10 Now it is time to remove the PCB from the hot plate I...

Страница 5: ...e common Anode is marked on the PCB as you can see the upper right corner has a white mark The first pin on this RGB LED is actually a Cathode of the RED LED part so by following the IC marking conven...

Страница 6: ...Warm Tube Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 6 4 Your finished work should look like this...

Страница 7: ...ument Version 2011 01 05 www elektronika ba 7 Step 3 Now find the 103 C3 capacitor 10nF 0 01uF It is used to filter voltage spikes for the TLC59401 IC It must run flawlessly since every flicker will b...

Страница 8: ...ided to the RGB LEDs and also to the opto couplers for more information about this LED current see the TLC59401 datasheet The 10k resistor is simply a pull up resistor for the BLANK line of the TLC594...

Страница 9: ...d the shield board so make sure they get soldered correctly 1 Put these into the female pin headers on the main board all the way in Now place the shield board on top of the main board like in the pic...

Страница 10: ...g But what if it doesn t work properly 1 Turn off the DC power supply 2 Make sure you have Atmel AVR placed in its socket on the main board 3 Make sure your Atmel AVR has a valid firmware programmed f...

Страница 11: ...ll four of TLP627 SMD opto couplers OPT1 OPT2 OPT3 and OPT4 1 Even though these are SMD they are pretty big and easy to solder 2 Place them correctly and in proper orientation and while holding with t...

Страница 12: ...Warm Tube Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 12 4 Now solder all pins of every opto coupler to complete the work...

Страница 13: ...ion 2011 01 05 www elektronika ba 13 Step 8 Now get the remaining two 910k resistors R1 and R2 These will provide GND to two Nixie dots from two NPN high voltage transistors from the main board 1 Plac...

Страница 14: ...Version 2011 01 05 www elektronika ba 14 Step 9 Now take the 47uF electrolytic capacitor C1 It is used as a power storage capacitor for the LEDs and the TLC59401 1 Bend it like in the picture 2 Place...

Страница 15: ...C2 It is used to filter out the supply voltage for the TLC59401 IC together with the 103 capacitor C3 Since those RGB LEDs draw pretty much current it is a good idea to provide the TLC59401 with a st...

Страница 16: ...th more current So for more orange glow increase value of those 910k resistors You can experiment here 2 For the IN 16 Nixie tube you should solder the lower dot at a distance of 12 65mm from the PCB...

Страница 17: ...r the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 17 4 Now solder the upper dot behind it It should go around 21 3mm from the top of the PCB 5 Now take a minute to relax because...

Страница 18: ...the way to the glass but only the piece that sticks out of the plastic bottom This way we can re use these dots sometimes in future when and if you ever decide to disassemble the IN 16 Nixie shield P...

Страница 19: ...Warm Tube Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 19...

Страница 20: ...Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 20 Tests This assembly requires no further tests You have tested all your work in the upper assem...

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