background image

Warm Tube Clock 

Assembly Instructions for the „IN-16 Nixie shield“ 

Document Version: 2011-01-05 

www.elektronika.ba 

-18- 

Step 12 

To solder the IN-16 Nixie tubes, you need some patience. This is a final step, but don’t rush it, take 
your time. If you solder these glass tubes incorrectly or crooked, it is very hard to fix the problem 
because it is pretty impossible to re-heat all pins of the tube in order to bend or twist it in place.  

NO-PICTURE-YET 

1. First off, you need to have the Nixie tubes’ plastic 
bottom drilled with a ~4mm drill in centre. This hole will 
go over the RGB LED so that the LED can shine through 
this plastic and into the glass tube. 
 

NO-PICTURE-YET 

2. Now you need to cut two leads of a Nixie tube. These 
are for the IN-16’s dots. This IN-16 Nixie tube has two 
dots, one on the left and the other on the right of the 
digit. Since we are not using these dots and there is no 
hole on the PCB for them, we must cut them off. We 
won’t cut them all the way to the glass, but only the piece 
that sticks out of the plastic bottom. This way we can re-
use these dots, sometimes in future when and if you ever 
decide to disassemble the IN-16 Nixie shield PCB. 
 

Be careful not to cut any of the digit-leads of Nixie tube, 
or the Anode pin! This would render the tube useless and 
be a terrible waste! 

NO-PICTURE-YET 

3. After you clipped of those two unused dot leads, simply 
put back the plastic bottom under the Nixie, and place it 
on the PCB through the holes. This step requires a bit of 
patience so take your time and do it right. 

NO-PICTURE-YET 

4. After “threading” the leads through the PCB, it is time 
to do some soldering. First start of by soldering the Anode 
pin, since it is in the middle. After soldering it, flip back the 
PCB and straighten the glass tube. After making sure it 
stands straight, flip the PCB and solder one more pin of 
your choice. Now flip the PCB back up and see if the tube 
is straight. If not, you can re-solder that last lead you just 
soldered and correct the tube. Use this method to solder 
the remaining leads (pins) of this, and every remaining 
Nixie tube.  

 

5. Congratulations, you are all done! 

Содержание IN-16

Страница 1: ...25 024X044 C3 1 47uF 16V CPOL EU HORI C1 1 100nF 1uF C EUC0805 C2 2 910k R EU_0207 10 R1 R2 4 IN 16 NIXIE TUBE IN 16 X NEW NODOT NIX1 NIX2 NIX3 NIX4 4 LED 1210 COMM ANODE LED TRICOLOR LED1 LED2 LED3 L...

Страница 2: ...d PCB so you can skip this step or read it FYI and see how easy it is to solder complicated SMD parts at home 1 Make sure the PCB pad where IC goes is clean from grease Rub it with some alcohol just i...

Страница 3: ...ers gently place the component in its position Push it all the way to the PCB so it kind of glues itself Make sure it is centred and placed correctly 5 It looks something like this before hot plating...

Страница 4: ...d solder so don t worry that is normal The end of the soldering process is when the solder paste fully melts just like in the following picture 10 Now it is time to remove the PCB from the hot plate I...

Страница 5: ...e common Anode is marked on the PCB as you can see the upper right corner has a white mark The first pin on this RGB LED is actually a Cathode of the RED LED part so by following the IC marking conven...

Страница 6: ...Warm Tube Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 6 4 Your finished work should look like this...

Страница 7: ...ument Version 2011 01 05 www elektronika ba 7 Step 3 Now find the 103 C3 capacitor 10nF 0 01uF It is used to filter voltage spikes for the TLC59401 IC It must run flawlessly since every flicker will b...

Страница 8: ...ided to the RGB LEDs and also to the opto couplers for more information about this LED current see the TLC59401 datasheet The 10k resistor is simply a pull up resistor for the BLANK line of the TLC594...

Страница 9: ...d the shield board so make sure they get soldered correctly 1 Put these into the female pin headers on the main board all the way in Now place the shield board on top of the main board like in the pic...

Страница 10: ...g But what if it doesn t work properly 1 Turn off the DC power supply 2 Make sure you have Atmel AVR placed in its socket on the main board 3 Make sure your Atmel AVR has a valid firmware programmed f...

Страница 11: ...ll four of TLP627 SMD opto couplers OPT1 OPT2 OPT3 and OPT4 1 Even though these are SMD they are pretty big and easy to solder 2 Place them correctly and in proper orientation and while holding with t...

Страница 12: ...Warm Tube Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 12 4 Now solder all pins of every opto coupler to complete the work...

Страница 13: ...ion 2011 01 05 www elektronika ba 13 Step 8 Now get the remaining two 910k resistors R1 and R2 These will provide GND to two Nixie dots from two NPN high voltage transistors from the main board 1 Plac...

Страница 14: ...Version 2011 01 05 www elektronika ba 14 Step 9 Now take the 47uF electrolytic capacitor C1 It is used as a power storage capacitor for the LEDs and the TLC59401 1 Bend it like in the picture 2 Place...

Страница 15: ...C2 It is used to filter out the supply voltage for the TLC59401 IC together with the 103 capacitor C3 Since those RGB LEDs draw pretty much current it is a good idea to provide the TLC59401 with a st...

Страница 16: ...th more current So for more orange glow increase value of those 910k resistors You can experiment here 2 For the IN 16 Nixie tube you should solder the lower dot at a distance of 12 65mm from the PCB...

Страница 17: ...r the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 17 4 Now solder the upper dot behind it It should go around 21 3mm from the top of the PCB 5 Now take a minute to relax because...

Страница 18: ...the way to the glass but only the piece that sticks out of the plastic bottom This way we can re use these dots sometimes in future when and if you ever decide to disassemble the IN 16 Nixie shield P...

Страница 19: ...Warm Tube Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 19...

Страница 20: ...Clock Assembly Instructions for the IN 16 Nixie shield Document Version 2011 01 05 www elektronika ba 20 Tests This assembly requires no further tests You have tested all your work in the upper assem...

Отзывы: