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Technical Instructions for
Correlation Sensors

Correlation Sensors – Rev. 07 as of 20.04.2016

Page 19

Overview and Intended Use

3.1

Overview

1. Flow velocity wedge sensor, type POA-V2H1/V2U1

2. Flow velocity wedge sensor, type POA-V200/V2D0

3. Flow velocity wedge sensor, type CS2

4. Pipe sensor, type CS2, with sensor screw connection and retaining element

5. Pipe sensor, type POA, with sensor screw connection and retaining element

6. Air-ultrasonic sensor, type OCL-L1

7. Flow velocity wedge sensor, type CSM

8. Flow velocity wedge sensor, type CSMD

9. Air-ultrasonic sensor, type, DSM

10. Electronic Box, type EBM

Fig. 3-1

Sensor overview and Electronic Box

Содержание CS2 Series

Страница 1: ...Instructions for Correlation Sensors and external Electronic Box Original technical instructions German as of Firmware Version 1 58 POA V2 1 59 OCL L1 1 58 CS2 1 64 EBM NIVUS GmbH Im Taele 2 75031 Epp...

Страница 2: ...rnet www nivus com NIVUS U K 1 Arisaig Close Eaglescliffe Stockton on Tees Cleveland TS16 9EY Phone 44 0 1642 659294 E mail info nivus com Internet www nivus com NIVUS Sp z o o ul Hutnicza 3 B 18 81 2...

Страница 3: ...ountry in the European Economic Area EEA this instruction handbook must be translated into the language of the country in which the device is to be used Should the translated text be unclear the origi...

Страница 4: ...8 2 Receipt 32 4 8 3 Transport 33 4 8 4 Return 33 4 8 5 Installation of Spare Parts and Parts subject to wear and tear 33 5 Installation 34 5 1 Installation Instructions 34 5 2 Electrical Installatio...

Страница 5: ...place and make sure it is available for the users of this product at any time If you should have problems to understand information contained within this Technical Instruction either contact the manuf...

Страница 6: ...elevant qualifications for their work for example Training instruction or authorisation to activate deactivate isolate ground and mark electric circuits and devices systems according to the safety en...

Страница 7: ...Indicates a possible danger by electrical power with moderate risk which may result in death or severe personal injury if not avoided WARNING Warning of danger to persons Indicates a possible danger...

Страница 8: ...checked Failure to do so may cause personal injury WARNING Do not disable safety devices It is strictly prohibited to disable the safety devices or to change the way they work Failure to observe may c...

Страница 9: ...vidual directives in particu lar the directive 89 655 EEC concerning the minimum safety and health re quirements for the use of work equipment by workers at work as amended are to be observed and adhe...

Страница 10: ...and abrasion by using a transparent shrunk on hose and contains the following name and address of manufacturer CE label type and serial number year of manufacture Ex label on Ex version sensors only...

Страница 11: ...ructions for Correlation Sensors Correlation Sensors Rev 07 as of 20 04 2016 Page 11 Fig 2 3 Nameplate Electronic Box type EBM Fig 2 4 Nameplate level sensor type DSM Fig 2 5 Nameplate flow velocity s...

Страница 12: ...for Correlation Sensors Page 12 Correlation Sensors Rev 07 as of 20 04 2016 Fig 2 6 Nameplate level sensor type OCL L1 Fig 2 7 Nameplates flow velocity sensor type CS2 Fig 2 8 Ex label for each senso...

Страница 13: ...nameplate on the end of the cable This nameplate is protected against weathering and abrasion by using a transparent shrunk on hose Fig 2 9 Type key for water ultrasonic sensors type CSM CSM Type Sen...

Страница 14: ...on to PCM Pro and PCM 4 K EBM V1L1 Cable end pre configured for connection to OCM Pro CF Sensor Connection Electronic box for connection of 1x CSM and 1x DSM Sensor incl suspension bracket and mountin...

Страница 15: ...truction V2D0 with Pressure Measurement Cell for Level Measurement KT Wedge sensor made of PPO with PEEK sensor face ground plate 1 4571 KX Wedge sensor special construction V2U1 KT Wedge sensor made...

Страница 16: ...H portable version incl Plug Cable end pre configured for connection to OCM Pro CF type V20 and V2H Cable end pre configured for connection to OCM Pro CF Type V2D and V2U POA Sensor with spatial alloc...

Страница 17: ...or X Special construction Sensor Version S Standard version made of PPO cable PUR X Special construction Transmitting Frequency 12 120 kHz XX Special construction Approvals 0 none E Ex zone 1 Cable Le...

Страница 18: ...PPO with PEEK sensor face ground plate 1 4571 V2U1 with pressure measurement cell and ultrasound from bottom up for level measurement KT Wedge sensor made of PPO with PEEK sensor face ground plate 1...

Страница 19: ...pe POA V200 V2D0 3 Flow velocity wedge sensor type CS2 4 Pipe sensor type CS2 with sensor screw connection and retaining element 5 Pipe sensor type POA with sensor screw connection and retaining eleme...

Страница 20: ...ment 3 Sensor body 4 Cable gland 5 Sensor cable 6 Plug with spigot nut Fig 3 2 Overview wedge sensor type CSM 1 Ground plate 2 Sensor for flow velocity measurement 3 Sensor body 4 Cable gland 5 Sensor...

Страница 21: ...Pro PCM 4 2 Cable gland 3 Electronic Box body 4 Plug for water ultrasonic sensor type CSM 5 Plug for air ultrasonic sensor type DSM 6 Mounting plate 7 Suspension bracket Fig 3 4 Overview external Elec...

Страница 22: ...rs being damaged or lost due to the use of force can be ordered from NIVUS at extra costs Keep threads of plugs and sockets carefully free of dirt sand or similar and clean the threads with a soft and...

Страница 23: ...easurement using water ultrasonic optional 8 Sensor for level measurement using pressure optional 9 Air filter optionally fixed with plug Fig 3 7 Overview wedge sensor type POA V2H1 V2U1 1 Sensor for...

Страница 24: ...ors for level measurement using air ultrasonic Fig 3 9 Overview air ultrasonic sensor type OCL L1 1 Ground plate 2 Sensor for flow velocity measurement 3 Sensor for level measurement using water ultra...

Страница 25: ...l not be considered as use in accordance with the requirements Damages resulting from this are left at user s risk Ex Approval The Ex version of the sensors is designed to be used in areas with explos...

Страница 26: ...e DSM is designed to measure level of liquid media using ultra sound from top down in pipes featuring small dimensions The sensor can be operated exclusively in connection with the accompanying Electr...

Страница 27: ...v 1 m s Measurement min fill level 3 cm Sonic beam angle 5 degrees Temperature measurement Measurement range 20 C up to 60 C Measurement uncertainty 0 5 K 4 2 Water ultrasonic sensor type CSM V1D0 Me...

Страница 28: ...Outside cable diameter 8 4 mm 0 25 mm Medium contacting materials Polyurethane stainless steel 1 4571 PP 4 4 Air Ultrasonic Sensor Mini type DSM Measurement principle Ultrasonic transit time Measureme...

Страница 29: ...sure measurement 9 75 mm 0 25 mm Sensors without pressure measurement 8 40 mm 0 25 mm Sensor types Flow velocity sensor with v measurement using cross correlation and temperature measurement to compen...

Страница 30: ...uncertainty 0 5 K 4 6 Air Ultrasonic Sensor type OCL L1 Measurement principle Ultrasonic transit time Measurement frequency 120 kHz Protection rating IP 68 Ex Approval II 2 G Ex ib IIB T4 Gb ATEX Ex...

Страница 31: ...5 mm Sensors without pressure measurement 8 4 mm 0 25 mm Sensor types Flow velocity sensor with v measurement using cross correlation and temperature measurement to compensate the temperature ef fect...

Страница 32: ...When storing protect the sensors from corrosive or organic solvent vapours ra dioactive radiation and strong electromagnetic radiation 4 8 Equipment 4 8 1 Delivery The standard delivery of the correla...

Страница 33: ...pingen in the origi nal packaging free of charge Returns with insufficient postage will not be accepted 4 8 5 Installation of Spare Parts and Parts subject to wear and tear We herewith particularly em...

Страница 34: ...surement system from mains power The sensitive electronic components inside the sensor may get damaged by static electricity The manufacturer recommends the following steps to prevent the device from...

Страница 35: ...perature sensor 4 Flow velocity sensor 5 Cable gland 6 Sensor cable Fig 5 1 Basic construction CSM wedge sensor Dimensions in mm Fig 5 2 Dimensions CSM wedge sensor 1 Ground plate 2 Acoustic coupling...

Страница 36: ...Ground plate 1 2 Mounting plate 2 base plate 3 Insertion section for pipe mounting plate 4 Mounting plate spacer plate Fig 5 5 Basic construction of air ultrasonic sensor type DSM X Fastening shoe an...

Страница 37: ...Correlation Sensors Rev 07 as of 20 04 2016 Page 37 1 Cable 2 Cable gland 3 Ground plate 4 Electronic body 5 Plug for water ultrasonic sensor type CSM 6 Plug for air ultrasonic sensor type DSM Fig 5 7...

Страница 38: ...Technical Instructions for Correlation Sensors Page 38 Correlation Sensors Rev 07 as of 20 04 2016 Fig 5 8 Dimensions of Electronic Box type EBM...

Страница 39: ...w velocity sensor 5 Level height sensor optional 6 Electronics 7 Pressure sensor optional 8 Duct to pressure measurement optional 9 Cable gland Fig 5 9 Basic construction POA wedge sensor X Slotted ho...

Страница 40: ...Correlation Sensors Rev 07 as of 20 04 2016 1 Movable 2 Pipe sensor 3 300 mm use of a ball stop valve 4 Wrench size 55 5 Wrench size 50 6 Retaining element 7 Set screw 8 Screw installation help in wi...

Страница 41: ...round plate 1 2 Ground plate 2 base plate 3 Insertion section for pipe mounting plate Fig 5 12 Basic construction of air ultrasonic sensor type OCL X Fastening shoe and countersunk hole for direct fas...

Страница 42: ...s 6 Pressure sensor optional 7 Duct to pressure measurement optional 8 Temperatur sensor sensors without pressure cell only 9 Protective cover for sensor cable and protection hose fastening 10 Sensor...

Страница 43: ...tion Sensors Correlation Sensors Rev 07 as of 20 04 2016 Page 43 1 Movable 2 Sensor 3 Wrench size 55 4 Wrench size 50 5 Retaining element 6 Grub screw 7 Screw installation help 180 to flow direction F...

Страница 44: ...is described in the separately Installation Manual for Sensors Please refer to selecting sensor positions required calming sections sensor installation and fastening cable layout Please anyway observe...

Страница 45: ...he cable Fasten the protective cover again by using the 4 screws subsequently Fig 5 19 Fastening the protective cover 5 6 Plug wiring and Sensor Cable 1 UE voltage input max 9 9V 2 RxTx RS485 3 not co...

Страница 46: ...5 21 Plug wiring air ultrasonic sensors For correct sensor positions required calming sections sensor installation and fastening as well as cable layout please refer to the separate Installation In st...

Страница 47: ...f 20 04 2016 Page 47 1 cable jacket 2 shrunk on hose 3 black cable shield no ground 4 red power supply max 10 5V 5 blue power supply 6 white RxTx 7 green RxTx 8 air compensation hose Fig 5 23 Cable en...

Страница 48: ...l box Inappropriate connections leading to increased contact resistance or the use of unsuitable cables may result in interferences or even measurement fail ures Sensors with integrated pressure cell...

Страница 49: ...use common extensions in case of different applications or to use a common signal cable to extend separate level and flow velocity measurements The maximum cable length for air ultrasonic sensors typ...

Страница 50: ...ult NIVUS before 22 Extension by using equivalent cables with other cross sectional areas on re quest 5 8 Pressure compensation element for CSM Sensors WARNING Ingress of moisture Never operate sensor...

Страница 51: ...over 4 O ring please observe the ring is placed correctly 5 Plug for connection to Electronic Box Fig 5 26 Pressure compensation element for connecting to EBM 1 Crosshead screws to open the cover acry...

Страница 52: ...onfigured plug type F additionally have a preconfig ured filter element which works as a pressure compensation element see Fig 5 26 This sensor cables shall not be extended For sensors with pressure m...

Страница 53: ...5 29 Components of air compensation element The 5 wire cable coming from the combi sensor must be connected 1 1 to the terminal clamp strip in the connection box In this case please observe only to c...

Страница 54: ...ressure compensation element with unplugged air hose plug automatic self locking mechanism of the integrated socket will shift the zero point of the level measurement The opening of the filter element...

Страница 55: ...by using A2Y or similar appropriate shielded signal cables After correct connecting the cables correctly fix the air filter with the cable clips on one of both cables in a way that the opening of the...

Страница 56: ...type CS2 The following materials are used additionally for sensors with pressure measurement cell Hastelloy C 276 Viton PA PR The sensor technology is resistant to normal domestic sewages dirt and ra...

Страница 57: ...0 4 4 1 2 Ethyl alcohol C2H6O 100 1 0 1 1 1 1 1 1 1 0 3 0 0 0 Ethylene chloride C2H4Cl2 3 3 4 3 1 1 1 1 1L 1 3 0 1 2 Ferric III chloride FeCl3 saturated 1 1 2 3 2 1 1 4 4 0 1 1 1 1 Formaldehyde solut...

Страница 58: ...ce suitable 2 good resistance suitable 3 limited resistance 4 not resistant K no general specifications possible L risk of pitting corrosion or stress corrosion cracking estimated value Material Names...

Страница 59: ...r jet is allowed up to a max pres sure of 4 bar see Specifications e g using a water hose Never clean flow velocity sensors with pressure measurement cell types V2D and V2U by us ing a water jet Using...

Страница 60: ...ent cell bottom view Due to physical reasons level measurements performed by sensors with pres sure measurement cell are subject to long term drift see chap 5 9 NIVUS therefore recommend to calibrate...

Страница 61: ...laced if required Inspection intervals depend on the pre vailing air humidity and may vary between 2 and 12 weeks depending on appli cation As soon as the drying capsules are used up their colour will...

Страница 62: ...ce the filter or the desiccant Both can be purchased from NIVUS see chapter 0 7 5 Customer Service Information For annual inspection of the entire measurement system contact our customer service NIVUS...

Страница 63: ...of wedge sensors POA CSM and DSM in pipes DN 200 up to maximum DN 800 Sensor Adapters ZUB0 KLEMM Metal connection box incl clamps for adaptation of PCM Sensors incl plug to OCM Pro transmitters in Ex...

Страница 64: ...6 Overview air ultrasonic sensor type DSM 22 Fig 3 7 Overview wedge sensor type POA V2H1 V2U1 23 Fig 3 8 Overview pipe sensor type POA 23 Fig 3 9 Overview air ultrasonic sensor type OCL L1 24 Fig 3 10...

Страница 65: ...Box 48 Fig 5 26 Pressure compensation element for connecting to EBM 51 Fig 5 27 Exploded view drawing of pressure compensation element 51 Fig 5 28 Connection plug with air filter for connection to PCM...

Страница 66: ...s and approvals The approvals are only valid in connection with the respective indication on the sensor nameplate The complete EC type examination certificates incl supplements can be downloaded from...

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Страница 74: ...The system sensor family Mini consists of the following components Electronic Box Mini type EBM Correlation Sensor Mini type CSM and Distance Sensor Mini type DSM...

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Страница 79: ...nsabilit la date de la pr sente signature la conformit du produit pour le march de l Union aux directives d harmonisation de la l gislation au sein de l Union 2014 30 EU 2011 65 EU Bei der Bewertung w...

Страница 80: ...34 EU 2011 65 EU Bei der Bewertung wurden folgende einschl gige harmonisierte Normen zugrunde gelegt bzw wird die Konformit t erkl rt in Bezug die nachfolgend genannten anderen technischen Spezifikat...

Страница 81: ...ponsabilit la date de la pr sente signature la conformit du produit pour le march de l Union aux directives d harmonisation de la l gislation au sein de l Union 2014 30 EU 2011 65 EU Bei der Bewertung...

Страница 82: ...2011 65 EU Bei der Bewertung wurden folgende einschl gige harmonisierte Normen zugrunde gelegt bzw wird die Konformit t erkl rt in Bezug die nachfolgend genannten anderen technischen Spezifikationen T...

Страница 83: ...re seule responsabilit la date de la pr sente signature la conformit du produit pour le march de l Union aux directives d harmonisation de la l gislation au sein de l Union 2014 30 EU 2011 65 EU Bei d...

Страница 84: ...014 30 EU 2014 34 EU 2011 65 EU Bei der Bewertung wurden folgende einschl gige harmonisierte Normen zugrunde gelegt bzw wird die Konformit t erkl rt in Bezug die nachfolgend genannten anderen technisc...

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