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Contents

iii

Service Manual – Floortec 760

Removal and Installation 55

Battery Installation and Battery Type Setting (WET or GEL) (Floortec 760 B) 55

Machine Check/Setting 57

Main motor amperage check (Floortec 760 B) 59

Dynamotor Voltage Check (Floortec 760 P) 61

Main motor carbon brush replacement (Floortec 760 B) 63

Dynamotor Carbon Brush Replacement (Floortec 760 P) 64

Main Motor or Fan Removal/Installation (Floortec 760 B) 65

Dynamotor Removal/Installation (Floortec 760 P) 69

Reduction Unit Removal/Installation 73

Main Broom Shaft (Small) Gear Removal/Installation 74

Drive Shaft (Big) Gear Removal/Installation 77

Battery Charger Removal/Installation (Floortec 760 B) 80

Hopper Position Switch Operation Check, Removal/Installation 82

Specifications 84

Petrol Engine System 85

Functional Description 85

Wiring Diagram 85

Component Locations 86

Maintenance and Adjustments 87

Engine RPM Check and Adjustment 87

Troubleshooting 89

Removal and Installation 90

Engine Belt Check/Adjustment/Replacement 90

Petrol Engine Assembly Removal/Installation 93

Specifications 97

Hopper System 98

Functional Description 98

Component Locations 99

Specifications 100

Main Broom System 101

Functional Description 101

Wiring Diagram 101

Component Locations 102

Maintenance and Adjustments 103

Main Broom Height Check and Adjustment 103

Skirt Height Check and Adjustment 104

Troubleshooting 107

Removal and Installation 108

Main Broom Removal/Installation 108

Main Broom Belt Check/Replacement 111

Main Broom Pulley and Hexagonal Drive Hub Replacement 113

Skirt Removal/Installation 114

Specifications 117

Side Broom System 118

Functional Description 118

Battery Version 118

Petrol Version 118

Wiring Diagram (Floortec 760 B) 119

Wiring Diagram (Floortec 760 P) 119

Component Locations 120

Maintenance and Adjustments 121

Side Broom Height Check and Adjustment 121

Troubleshooting 122

Содержание 9084113010

Страница 1: ...2013 11 Form No 1465387000 Service Manual Floortec 760 Battery 9084113010 Floortec 760 Petrol 9084114010 English FLOORTEC 760...

Страница 2: ...escription 27 Wiring Diagram Floortec 760 B with electric filtershaker 27 Wiring Diagram Floortec 760 B with manual filtershaker 28 Wiring Diagram Floortec 760 P 28 Component Locations 29 Maintenance...

Страница 3: ...ons 86 Maintenance and Adjustments 87 Engine RPM Check and Adjustment 87 Troubleshooting 89 Removal and Installation 90 Engine Belt Check Adjustment Replacement 90 Petrol Engine Assembly Removal Insta...

Страница 4: ...t Side Broom Control Cable Removal Installation 126 Side Broom Microswitch Adjustment and Removal Installation 128 Specifications 130 Wheel System Traction 131 Functional Description 131 Component Loc...

Страница 5: ...pplication The Service Manual is a technical resource intended to help service technicians when carrying out mainte nance and repairs on the Floortec 760 to guarantee the best cleaning performance and...

Страница 6: ...arts and ac cessories Contact Nilfisk Alto Retailer indicated below for service or to order spare parts and accessories specifying the machine model and serial number Apply Retailer label here Serial...

Страница 7: ...It indicates a dangerous situation with risk of death for the operator Warning It indicates a potential risk of injury for people or damage to objects Caution It indicates a caution related to import...

Страница 8: ...limit mark A shown in the figure P200250 After refuelling check that the fuel tank cap is firmly closed If any fuel is spilled while refuelling clean the tank area and allow the vapors to evaporate be...

Страница 9: ...caffoldings especially where there is a risk of falling objects Do not lean liquid containers on the machine use the relevant can holder The storage temperature must be between 0 C and 40 C The machin...

Страница 10: ...ttention to hot parts when working near the engine and the muffler For Floortec 760 B Before using the battery charger ensure that frequency and voltage values indicated on the machine serial number p...

Страница 11: ...not work under the lifted machine if it is not securely fixed Machine Transportation Warning Before transporting the machine make sure that All covers are closed For Floortec 760 B The battery connect...

Страница 12: ...General Information 12 Service Manual Floortec 760 Machine Nomenclature Floortec 760 B know your machine P200251...

Страница 13: ...ver Right side broom lifting lowering Left side broom lifting lowering Hopper Hopper transport handle Hopper wheels Front steering wheel Right side broom Left side broom Side broom motor Side broom mo...

Страница 14: ...General Information 14 Service Manual Floortec 760 Machine Nomenclature Floortec 760 B Continues P200253...

Страница 15: ...General Information 15 Service Manual Floortec 760 Machine Nomenclature Floortec 760 B Continues P200254...

Страница 16: ...General Information 16 Service Manual Floortec 760 Machine Nomenclature Floortec 760 P know your machine P200255...

Страница 17: ...ide broom lifting lowering Hopper Hopper transport handle Hopper wheels Front steering wheel Right side broom Left side broom Side broom motor Side broom motor Rear drive wheels Left door opening clos...

Страница 18: ...General Information 18 Service Manual Floortec 760 Machine Nomenclature Floortec 760 P Continues P200257...

Страница 19: ...General Information 19 Service Manual Floortec 760 Machine Nomenclature Floortec 760 P Continues P200258...

Страница 20: ...machines Digital Volt Meter DVM Amp clamp with possibility of making DC measurements Battery charge tester to check 12V batteries Static control wrist strap Dynamometric wrench set A copy of the User...

Страница 21: ...filtering capacity 5 10 m Power 12V batteries Power 2 1 kW 3 600 rpm Engine model Honda GX 100 Fuel tank capacity 0 77 liters Main motor power drive main broom vacuum system 0 9 hp 680 W Dynamotor po...

Страница 22: ...the operator s arms ISO 5349 1 98 in s2 2 5 m s2 157 in s2 4 m s2 Machines have been tested under the following conditions Battery maximum size Brooms of maximum size Full hopper Optional components i...

Страница 23: ...General Information 23 Service Manual Floortec 760 Dimensions 41 3 in 1050 mm 33 0 in 840 mm 34 2 in 870 mm 37 4 in 950 mm 54 7 in 1390 mm 43 3 in 1100 mm P200259...

Страница 24: ...maintenance procedures see the following paragraphs Scheduled Maintenance Table Floortec 760 B Procedure Upon delivery Every 10 hours Every 50 hours Every 200 hours Every 400 hours Battery charging 1...

Страница 25: ...leaning 5 Fuel tank and filter cleaning 4 5 Engine speed check Dust filter holder gasket check Engine air filter replacement 3 5 Spark plug replacement 2 5 Valve clearance check adjustment 4 5 Hopper...

Страница 26: ...m Frame main parts Technopolymer main frame Front element anchoring rear wheels Rear metal frame Engine battery and drive system holder Center element supporting filter and main broom Front element su...

Страница 27: ...nsists of a fan installed on the main motor dynamotor which is powered by the re lay K0 see Electrical and Control System chapter VERSION WITH ELECTRICAL FILTER SHAKER The electric filter shaker syste...

Страница 28: ...Dust Control System 28 Service Manual Floortec 760 Wiring Diagram Floortec 760 B with manual filtershaker P200261 Wiring Diagram Floortec 760 P P200262...

Страница 29: ...ust Control System 29 Service Manual Floortec 760 Component Locations Main motor Floortec 760 B Dynamotor Floortec 760 P Filter and pre filter panel Gaskets Filter shaker M1 Fuse F1 5A Relay K1 P20026...

Страница 30: ...as safety glasses dust mask gloves etc and clean the filter in a well ventilated area Take care not to pierce the filter Note Besides the standard polyester filter paper filters are also available 1...

Страница 31: ...a better clean ing it is allowed to wash the filter with water and non lathering detergents This provides better quality cleaning but reduces the life of the filter which will have to be replaced mor...

Страница 32: ...r does not work The hopper is full Empty the hopper The main motor circuit breaker FA is open Wait for the main motor to cool down then reset the fuse by pressing the relevant push button The fuse F2...

Страница 33: ...ry engine hood 5 Apply the amp clamps A on one cable B of the filter shaker motor connection wiring harness 6 Carefully operate and keep operated the hopper position microswitch C to simulate the pres...

Страница 34: ...ndition of all its components Before removing the filter shaker motor E check that the filter shaker frame F can slide on the spacer bushes of the springs G overcoming the resistance of the springs an...

Страница 35: ...gnition key to 0 3 Remove the hopper by using its transport handle and wheels 4 Disengage the front fastener and open the battery engine hood 5 For Floortec 760 B Remove the batteries and their contai...

Страница 36: ...ve the four screws P 12 For disassembly of the motor E with its of the frame G electrical filter shaker remove the screws H and recover the springs I the washers J and the spacer bushes K Check the in...

Страница 37: ...oortec 760 Filter cleaning system Electrical filter shaker manual on Advance version area 20 5 ft2 1 9 m2 filtering capacity 5 10 m Filter shaker motor 12 W Paper filter filtering capacity 99 0 8 m Ai...

Страница 38: ...tic switch K0 and activates the relay K1 The electromagnetic switch K0 directly drives the main motor M0 and the side broom motors M2 and M3 while the relay K1 if equipped turns on the filter shaker m...

Страница 39: ...sitioned or if the upper hood is open On the versions equipped with electrical filter shaker the dynamotor G powers also the filter shaker switch SW1 which when pressed activates the relay K1 The rela...

Страница 40: ...1 5A FILTER SHAKER MOTOR M1 5A FILTER SHAKER MOTOR M1 F2 30A BATTERY CHARGER CH FA 70A MAIN MOTOR M0 20A DYNAMOTOR M0 FB 5A RIGHT SIDE BROOM MOTOR M2 5A RIGHT SIDE BROOM MOTOR M2 FC 5A LEFT SIDE BROOM...

Страница 41: ...M1 RIGHT SIDE BROOM MOTOR M2 LEFT SIDE BROOM MOTOR M3 HOPPER MICROSWITCH SW0 FILTER SHAKER SWITCH SW1 RIGHT SIDE BROOM MICROSWITCH SW2 LEFT SIDE BROOM MICROSWITCH SW3 LDG LDY LDR COM M0 M2 M3 M1 P200...

Страница 42: ...FA RIGHT SIDE BROOM CIRCUIT BREAKER 5 A FB LEFT SIDE BROOM CIRCUIT BREAKER 5 A FC HOUR COUNTER HM RIGHT SIDE BROOM MICROSWITCH SW2 LEFT SIDE BROOM MICROSWITCH SW3 IGNITION KEY KEY LEFT SIDE BROOM MOTO...

Страница 43: ...Electrical and Control System 43 Service Manual Floortec 760 Component Locations Floortec 760 B Dashboard Ignition key KEY Filter shaker SW1 Hour counter HM LED electronic board EB1 P200308...

Страница 44: ...l Floortec 760 Component Locations Floortec 760 B Continues Wiring harnesses Main motor M0 Batteries BAT Battery connector Main motor relay K0 5A fuse electrical filter shaker F1 125A fuse battery F0...

Страница 45: ...760 Component Locations Floortec 760 B Continues Battery charger CH Hopper position microswitch SW0 30A fuse battery charge F2 70A circuit breaker main motor FA 5A circuit breaker right side broom mot...

Страница 46: ...Electrical and Control System 46 Service Manual Floortec 760 Component Locations Floortec 760 P Dashboard Ignition key KEY Filter shaker SW1 Hour counter HM P200310...

Страница 47: ...rol System 47 Service Manual Floortec 760 Component Locations Floortec 760 P Continues Wiring harnesses Dynamotor G Filter shaker relay K1 Electrical filter shaker F1 fuse 5A Dynamotor FA fuse 20A Red...

Страница 48: ...ntrol System 48 Service Manual Floortec 760 Component Locations Floortec 760 P Continues Hopper position microswitch SW0 Right side broom motor FB circuit breaker 5A Left side broom motor FC circuit b...

Страница 49: ...ing If the machine is equipped with lead WET batteries battery charging produces highly explosive hydrogen gas Charge the batteries in well ventilated areas and away from naked flames Do not smoke whi...

Страница 50: ...tery charger values shown on the machine serial number plate Note When the electronic battery charger is connected to the electrical mains all machine functions are automatically disabled 4 When the g...

Страница 51: ...or 4 Reset any deactivated fuse when the component that caused deactivation has fully cooled down Various Fuse Check Replacement 5 Remove the hopper by using its transport handle and wheels 6 Disengag...

Страница 52: ...use F 125A fuse F0 battery When reinstalling the fuse F engage its flange G on the electrical cable terminals H as shown in the figure Reassembly 12 Install the rear grid by engaging the fasteners and...

Страница 53: ...room motor 4 Reset any deactivated fuse when the component that caused deactivation has fully cooled down Lamellar Fuse Check Replacement 5 Remove the hopper by using its transport handle and wheels 6...

Страница 54: ...eration of the microswitch The upper hood is open Close it properly Check the operation of the microswitch The circuit breaker FA is open Press the push button on the fuse if the trouble persists remo...

Страница 55: ...ttery charger plug Handle the batteries with great care Install the battery terminal protection caps supplied with the machine Warning Do not tilt the lead batteries WET to prevent the highly corrosiv...

Страница 56: ...s A from the battery terminals 7 Disconnect the battery terminals 8 Carefully remove the batteries B Battery installation 1 Install on the machine the type of batteries which is compatible with the se...

Страница 57: ...ection check the number and color of the LED flashings B then compare them with the indications in the following table to determine the battery setting of the machine Type of battery set on the machin...

Страница 58: ...switch EXIDE OFF OFF OFF OPTIMA OFF ON OFF DISCOVER ON OFF OFF GEL AGM generic ON ON OFF WET all makes Any Any ON Set the switch H as shown below For batteries having capacity of 150Ah or higher disc...

Страница 59: ...t hood 6 Remove the screws A and the right side panel B from the machine 7 Turn the tensioner C in the direction shown by the arrow and disengage the belt D from the pulley E 8 Turn the tensioner F in...

Страница 60: ...of all its components If the above mentioned procedures do not lead to a correct amperage the main motor must be replaced see the procedure in the relevant paragraph Reassembly 15 Release the hopper p...

Страница 61: ...the presence of the hopper 5 Check that the main and side brooms s are lifted 6 Turn the ignition key to I and start the petrol engine as shown in the User Manual wait at least 5 minutes that the engi...

Страница 62: ...nit is correctly closed Check the dynamotor carbon brushes see the procedure in the relevant paragraph If necessary disassemble the dynamotor see the procedure in the relevant para graph and check the...

Страница 63: ...he fastener C and remove the protection band D of the carbon brushes 9 Remove the fastening screws E of the electrical connections of the four carbon brushes F 10 Remove the four carbon brushes F from...

Страница 64: ...rushes 7 Remove the fastening screws E of the electrical connections of the four carbon brushes F 8 Remove the four carbon brushes F from their housings by disengaging them from the retaining springs...

Страница 65: ...their container see the procedure in the relevant paragraph 6 Remove the screws A and the right side panel B from the machine then remove also the left side panel 7 Remove the rear grid C after remov...

Страница 66: ...Disengage the protection caps N and disconnect the electrical connections O of the main motor 12 Loosen the clamp P and disconnect the wet by pass hose Q 13 Remove the screws R with nut S 14 On the in...

Страница 67: ...B Continues 16 At the workbench remove the screws with the nut W 17 Remove the four screws X and disconnect the motor Y from the reduction unit Z by disengaging the shaft with key AH if necessary use...

Страница 68: ...d AD of the shaft and on the groove AE remove the fan AA from the shaft 21 If necessary remove the four screws AG and remove the flange AF Assembly 22 Assemble the components in the reverse order of d...

Страница 69: ...5 Remove the screws A and the right side panel B from the machine then remove also the left side panel 6 Disconnect the engine belt from the reduction unit pulley refer to the procedure for engine be...

Страница 70: ...M 10 Disengage the protection caps N and disconnect the electrical connections O of the dynamotor 11 Loosen the clamp P and disconnect the wet by pass hose Q 12 Remove the screws R with nut S 13 On th...

Страница 71: ...ntinues 15 At the workbench remove the screws with the nut W 16 Remove the four screws X and disconnect the motor Y from the reduction unit Z by disengaging the shaft with key AH if necessary use a pl...

Страница 72: ...of the shaft and on the groove AE remove the fan AA from the shaft 20 If necessary remove the four screws AG and remove the flange AF Assembly 21 Assemble the components in the reverse order of disass...

Страница 73: ...e it from the reduction unit see the procedure in the relevant paragraph 2 Remove the screw A of the reduction unit B 3 Remove the four screws C 4 Remove the reduction unit B by pushing it in the dire...

Страница 74: ...open the battery engine compartment hood 5 Remove the screws A and the right side panel B from the machine 6 Remove the rear grid C after removing the upper mounting screw D and disengaging the faste...

Страница 75: ...n Continues 9 Operating in the back side of the reduction unit cut the clamp K fastening the wiring harness L 10 Remove the two screws M and remove the gear case N 11 Remove the four screws with nut O...

Страница 76: ...aft Small Gear Removal Installation Continues 13 Unscrew the two dowels T of the bearing 14 Remove the assembly U from the shaft X 15 Remove the spacer V 16 Remove the gear W from the shaft with key X...

Страница 77: ...and open the battery engine compartment hood 5 Remove the screws A and the right side panel B from the machine 6 Remove the rear grid C after removing the upper mounting screw D and disengaging the fa...

Страница 78: ...g in the back side of the reduction unit cut the clamp K fastening the wiring harness L 10 Remove the two screws M and remove the gear case N 11 Remove the two screws with nut O and then remove the ha...

Страница 79: ...threaded hole S of the reduction unit 14 With a plastic mallet slightly tap on the screw R in the direction shown by of the arrow T until the gear assembly with shaft U comes out 15 Remove the spacer...

Страница 80: ...A after removing the upper mounting screw B and disengaging the fasteners 3 Disconnect the electrical connector C from the battery charger D 4 Disconnect the electrical terminal E from the fuse 5 Cut...

Страница 81: ...M and then by lifting the front part in the direction shown by the arrow N Assembly 11 Assemble the battery charger in the reverse order of disassembly and note the following When installing a new bat...

Страница 82: ...engage the front fastener and slightly lift the battery engine compartment hood A then check that on the left side there is the tab B which activates the hopper position switch if necessary replace th...

Страница 83: ...e locknut L 11 If necessary loosen the screws M and adjust the position of the switch I by moving it in the direction shown by the arrow N when the adjustment is completed tighten the screws M 12 If n...

Страница 84: ...r 12V batteries Main motor power drive main broom vacuum system 0 9 hp 680 W Dynamotor power drive main broom vacuum system 0 26 hp 198 W Total absorbed power 1 02 hp 0 76 kW Working autonomy 3 h 1 5...

Страница 85: ...internal combustion engine and dynamotor which are both connected by a belt The engine is a single cylinder air cooled petrol type The engine start up is made by means of a self wind ing system The e...

Страница 86: ...stem 86 Service Manual Floortec 760 Component Locations Petrol engine Engine switch Engine oil filler plug Engine oil drain plug Engine belt Engine oil level outer check plug Engine oil level inner ch...

Страница 87: ...on the engine pulley C an adhesive indicator D for counting the engine speed 5 Turn the ignition key to I and start the petrol engine as shown in the User Manual wait 5 10 minutes that the engine rea...

Страница 88: ...front fastener and open the engine compartment hood 12 Carefully loosen the nut F and move the lever G as necessary to adjust engine rpm and refer to the plate H for the direction of movement After a...

Страница 89: ...t performing fuel treatment or without draining it the machine has been re fuel with poor quality gasoline Drain the fuel tank and the carburetor Refuel with fresh gasoline The fuel tank is empty Refu...

Страница 90: ...s If necessary replace the belt 5 Check the proper tension of the belt which can occur when pressing the belt in middle area between the two pulleys with a force D of approximately 1 Kg the belt is mo...

Страница 91: ...pulley J then check for the proper align ment If necessary adjust the alignment as shown below Loosen the four nuts L fastening the engine holder G to the vibration damp ers then adjust the alignment...

Страница 92: ...ur screws F fastening the engine assembly H to the holder G then move the engine assembly toward the dynamotor as possible Disengage the engine belt C from the engine pulley I using a screwdriver as a...

Страница 93: ...od 5 Disconnect the engine electrical connections A and B 6 Open the fastening clamp C and disconnect the engine ground D 7 Remove the rear grid E after removing the upper mounting screw F and disenga...

Страница 94: ...e Assembly Removal Installation Continues 11 Carefully lift and remove the engine assembly M engine weight 10 9 Kg approx If necessary at the workbench separate the following parts from the engine N G...

Страница 95: ...aragraph When installing a new engine Check if there is oil in the engine Check for proper alignment of the engine exhaust pipe W to the machine exhaust end pipe X if necessary loosen the screws Y and...

Страница 96: ...Petrol Engine Assembly Removal Installation Continues Connect the engine electrical cables A and B as shown in the figure Check the engine oil level as shown in the User Manual Check the engine rpm s...

Страница 97: ...1 Cooling Air Fuel Gasoline Cycle Cycle 8 Maximum engine speed max power 3 600 rpm 2 1 kW Minimum engine speed min power 2 000 rpm 1 CV Fuel consumption at 2 500 rpm 390 g hour Fuel consumption at 3...

Страница 98: ...can be dragged on the wheels provided for the transport to reach the discharge area To lift the hopper in addition to the transport handle there is a handle x x x x x to grab it properly The hopper i...

Страница 99: ...Hopper System 99 Service Manual Floortec 760 Component Locations Hopper Dust filter protection skirt Front skirt P200336...

Страница 100: ...System 100 Service Manual Floortec 760 Specifications Model Floortec 760 B Floortec 760 P Hopper Real capacity 0 88 ft3 25 Liters Theoretic capacity 2 8 ft3 79 Liters Maximum transportable weight 66 l...

Страница 101: ...e the broom is supported by a idle hub fixed to a plate stuck to the broom holder The knob in the rear side of the machine determines the broom lowering lifting and therefore the relevant pressure on...

Страница 102: ...0 Component Locations Main broom Main broom belt Pulley with hexagonal drive hub Hexagonal drive hub Main broom height adjusting knob Front skirt Rear skirt Right side skirt Right side recovery skirt...

Страница 103: ...2 Turn the knob B taking into account what follows see also the descriptive plate C to increase the print width turn the knob counter clockwise to decrease the print width turn the knob clockwise Note...

Страница 104: ...rt Check 5 Unscrew the nuts A and remove the rear side cover B 6 Check the side skirt C and the recovery skirt D for integrity Replace the skirts when they have cuts E larger than 20 mm or cracks tear...

Страница 105: ...ntegrity Replace the skirts when they have cuts F larger than 20 mm or cracks tears G larger than 10 mm see the procedure in the relevant paragraph 10 Check that the height H of the side skirt D and r...

Страница 106: ...htly rub the floor without being detached from it 15 If necessary adjust the rear skirt height according to the following procedure Remove the hopper by using its transport handle and wheels Loosen th...

Страница 107: ...filter is clogged Clean the dust filter by using the filter shaker or by disassembling it The hopper is full Empty the hopper The skirts are not properly adjusted or are broken Adjust replace the ski...

Страница 108: ...tive gloves when replacing the main broom because there can be sharp debris between the bristles Disassembly 1 Drive the machine on a level floor and ensure that it cannot move 2 Turn the ignition key...

Страница 109: ...ne slightly lift the front side of the machine to remove the main broom easily Assembly 8 Check that the main broom hexagonal drive hub H is free from dirt or foreign materials ropes rags etc accident...

Страница 110: ...60 Main Broom Removal Installation Continues 12 Lift and close the left door D and fasten it with the knob C lower the tab B in its housing 13 Reinstall the hopper 14 Adjust the main broom height see...

Страница 111: ...floor and ensure that it cannot move 2 Turn the ignition key to 0 3 Remove the hopper by using its transport handle and wheels 4 Disengage the front fastener and open the battery engine compartment h...

Страница 112: ...freely and are free from dirt and foreign materials ropes clothes etc accidentally rolled up on their rotation shafts Replacement 9 Disengage the flexible tensioner F from the belt E then release the...

Страница 113: ...bly 1 Remove the main broom belt see the procedure in the previous paragraph 2 At the workbench remove the snap ring A and remove the bearing D and the hexagonal drive hub with pulley B from the mount...

Страница 114: ...y to 0 3 Remove the hopper by using its transport handle and wheels 4 Unscrew the nuts A and remove the rear side cover B 5 Remove the screws C and release the flange D 6 Remove the nuts E and loosen...

Страница 115: ...y performing the steps 3 to 5 in the reverse order 7 Check the left side skirt height see the procedure in the relevant paragraph Right and Left Side Recovery Skirt Disassembly Assembly 1 Drive the ma...

Страница 116: ...to 5 in the reverse order 7 Check the front skirt height see the procedure in the relevant paragraph Rear Skirt Disassembly Assembly 1 Remove the main broom see the procedure in the relevant paragraph...

Страница 117: ...Main Broom System 117 Service Manual Floortec 760 Specifications Model Floortec 760 B Floortec 760 P Main broom size length x diameter 23 6 x 10 4 in 600 x 265 mm Main broom speed 420 rpm...

Страница 118: ...ctivate the relevant motors when the brooms are lifted from the ground by means of the manual levers on the handlebar The side broom motors M2 and M3 are protected by 5A circuit breakers FB and FC res...

Страница 119: ...Side Broom System 119 Service Manual Floortec 760 Wiring Diagram Floortec 760 B P200343 Wiring Diagram Floortec 760 P P200344...

Страница 120: ...broom motor M3 Right side broom Left side broom Right side broom microswitch SW2 Left side broom microswitch SW3 Right side broom lifting lowering and height adjusting lever Left side broom lifting l...

Страница 121: ...it off 5 Check the side broom print The print is correct when the bristles touch the floor along a circle arc A as shown in the figure 6 If necessary adjust the height of the side broom by using the...

Страница 122: ...s not operate The circuit breaker FB or FC optional is open Wait for the side broom motor to cool down then reset the fuse by pressing the relevant push button The main fuse FA is open Replace the mai...

Страница 123: ...on a level floor and ensure that it cannot move 2 Lift the side broom until the end of stroke by using the lever 3 Turn the ignition key to 0 4 Loosen the knob A inside the side broom then remove the...

Страница 124: ...I For Floortec 760 P Turn the ignition key to I and start the petrol engine as shown in the User Manual wait a few minutes that the engine reaches the target speed 6 With the lever lower and activate...

Страница 125: ...e broom see the procedure in the relevant paragraph 2 Remove the screws A and the nut B then remove the side broom reduction unit guard C 3 Unscrew the dowel D and remove the broom hub E 4 Remove the...

Страница 126: ...0 3 Remove the hopper by using its transport handle and wheels 4 Disengage the front fastener and open the battery engine compartment hood 5 Remove the screws A and the side panel B 6 Right side Remov...

Страница 127: ...n the nut L 10 Disengage the cable M from the slot N 11 Cut the clamps P retaining the cable O 12 Unscrew the nut Q and remove the lever R with the cable Assembly 13 Assemble the cable in the reverse...

Страница 128: ...tion unit is the same Adjustment 1 Drive the machine on a level floor and ensure that it cannot move 2 Turn the ignition key to 0 3 Remove the hopper by using its transport handle and wheels 4 Disenga...

Страница 129: ...ndicated by the previous step loosen the screws with the nut H and lower the microswitch I until its terminal J on the vane L is activated the terminal J must also slightly bend the vane L downwards I...

Страница 130: ...60 P Cleaning width with one side broom 32 5 in 825 mm with two side brooms 41 3 in 1 050 mm Side broom diameter 12 4 in 315 mm Theoretical working capacity with one side broom 35 520 ft2 h 3 300 m2 h...

Страница 131: ...he center part of the handle activates an idler pulley which tightens the belt which trans mits the motion to the right rear wheel on which the driven pulley is installed The rear wheels are equipped...

Страница 132: ...Wheel System Traction 132 Service Manual Floortec 760 Component Locations Drive control lever Drive system control flexible cable Drive belt Pulley Drive wheels P200354...

Страница 133: ...the drive belt 3 Gradually bring the drive control lever A to half stroke In this condition the machine should start to move but it must be still easy to hold it in place by pulling the handlebar B th...

Страница 134: ...ouble Possible causes Remedy When pulling the drive control lever the machine does not move or it moves slowly The drive control cable is misadjusted or broken Adjust or replace the drive control cabl...

Страница 135: ...rminal D from the tensioner E 5 Loosen the nut F on the handlebar 6 Disconnect the cable G from the slot H on the holder 7 Remove the terminal I of the cable G from the housing of the drive control le...

Страница 136: ...necessary replace it If necessary replace the belt 7 Check that the flexible tensioner D is working and that it operates correctly on the drive belt C Check that the rotation pulleys of the belt C rot...

Страница 137: ...h Maximum gradient when working 2 Gradeability at full load and during transfer 18 Front wheels quantity diameter width N 1 3 9 x 1 2 in N 1 100 x 30 mm Rear wheels quantity diameter width N 2 9 8 x 2...

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