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BAYCO • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 00+1+ 469-326-9400 • www.baycoproducts.com 

 
 
 
 

Operating Instructions for 

XPP-5456 and XPP-5458 

Safety Rated Intrinsically Safe Headlamps 

 
INS-5456-12B 
 

Thank you for purchasing this Nightstick product. Save this instruction.  
Please read these instructions before using your Nightstick. It includes important safety 
and operation information.  
 
USE ONLY 3 AA ALKALINE, DURACELL PC1500, ENERGIZER EN91, OR 
ENERGIZER LITHIUM L91 BATTERIES. LITHIUM BATTERIES MUST BE REPLACED 
BY QUALIFIED TECHNICIAN ONLY 
 

 

MODELS XPP-5456 AND XPP-5458 ARE APPROVED FOR USE  

cETLus Listed Intrinsically Safe for use in Class I II III Div 1 SECRURITE INTRINSEQUE 
Groups A,B,C,D,E,F & G Hazardous Locations 
-20C < Tamb <+40C • Ex ia IIC T3 Ga • Class 1 Zone 0 • AEx ia IIC T3 Ga, Zone 20 • 
AEx ia IIIC T 165C Da     
 

 
SPECIAL INSTRUCTIONS FOR INTRINSICALLY SAFE MODELS 

For personal safety, always confirm the rating of any known hazardous or potentially 
hazardous location where the flashlight is planned to be used. These areas include fuel 
storage areas below decks on boats, fuel or chemical transfer or storage facilities and 
areas where the atmosphere contains chemicals or particles, such as grain, dust, or 
metal powders. Areas with potentially explosive atmospheres may not be posted. If 
you are unsure of the environment contact the Safety Director or agency where the 
environment in question is located. A listing of the rated classes, divisions, groupings and 
zones of gasses, vapors and combustible materials is available in the National Fire 
Protection Administration (NFPA) Classification of Flammable Liquids and Combustible 
Materials section of the 2004 edition of the NFPA-70 manual. Available at www.nfpa.org

 

 
Besides the batteries, there are no user serviceable components in the flashlights 
 

SAFETY 

CAUTION BRIGHT LED RADIATION: AVOID DIRECT EYE EXPOSURE. Nightstick IS 
A CLASS 2 LED PRODUCT PER IEC 60825-1 EDITION 1.2.2001. 

 

Do not attempt to repair or disassemble the internal lighting module. 

 

Using this Nightstick product for other than a lighting device is not recommended. 
Bayco specifically disclaims liability for other than intended use. 

 

OPERATION  

Tilt Adjustment 
The headlamp light pivots on a ratchet. Adjust the tilt angle of the light to illuminate the 
desired vision area. 
 
 
 

XPP-5456 and 5458 
Both models have two switches to control the spotlight and the white and colored 
floodlights.  The flashlight and floodlight functions can be operated independently or 
together. 
 
Spotlight Operation 
To turn on the spotlight, press the spotlight switch. Press again to turn off. 
 
Floodlight Operation 
The floodlight switch controls 3 floodlight functions.  
First Press: White floodlight on - full power 
 
Second Press: White floodlight on half-power 
 
Third Press: White floodlight off - colored LED floodlight on. 
 
Fourth Press: Floodlight function off. 
 

CAUTIONS 

 

 

Warning – Substitution of Components May Impair Intrinsic Safety. 

 

AVERTISSEMENT : LA SUBSTITUTION DE COMPOSANTS PEUT 

COMPROMETTRE LA SECURITE INTRINSEQCJE  

 

Warning To reduce the risk of explosion do not mix new batteries with old/used 

batteries, or mix batteries from different manufacturers 

 

Warning To reduce the risk of ignition of a flammable or explosive atmosphere, 

batteries must be changed only in a location known to be non-hazardous 

 

AVERTISSEMENT: AFIN DE PREVENIR L'INFLAMMATION D'ATMOSPHERES 

DANGEREUSES, NE CHANGER LES BATTERIES QUE DANS DES 
EMPLACEMENTS DESIGNES NON DANGEREUX  

 

WARNING: Risk of ignition – Do not open in a hazardous area 

 

HEADBANDS 

The headlamps include two types of headbands 
 
Elastic Non-Slip Headband. Use this headband for mounting the headlamp directly to 
your head. The Non-slip feature will keep the light positioned on the head even with 

vigorous movement. 
 
Rubber Hardhat Strap Use the rubber strap on any hardhat. The tacky nature of the strap 
will keep the headlamp attached even if the hat is dropped. 
 

INSTALLING OR CHANGING BATTERIES 

             

CAUTION 
ATTENTION 

PRECAUCIÓN

 

 
TO REDUCE THE RISK OF IGNITION OF A FLAMMABLE OR EXPLOSIVE 
ATMOSPHERE, BATTERIES MUST BE CHANGED ONLY IN A LOCATION KNOWN 
TO BE NON-HAZARDOUS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
1.

 

Loosen the battery door screw located on the back of the battery pack. 

2.

 

Install 3 AA batteries in the pack. Use only approved batteries: Duracell  PC1500, 

Energizer EN91, or Energizer Lithium L91 

3.

 

Close the battery pack door and tighten the door screw.   

 

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