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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-NSP-4650-17C

options. This adjustability allows the user to best position the light for purposes of 

providing clearance around face shields, goggles or other potential obstructions while 

still allowing the floodlight to point in a downward direction regardless of the angle of the 

brim of the helmet.

INSTALLING BATTERIES INTO THE 4650

To install the included CR-123 Lithium Batteries in the 4650, begin by unscrewing the 

screw on the battery compartment door. (Image 1) 

Insert both batteries into the battery compartment paying attention to the battery 

orientation marked on the back of the battery compartment door. (Image 2)

Re-install the battery compartment screw by pressing the door fully closed and then 

tightening the screw until it is hand tight. CAUTION: Do not cross-tread or strip the screw 

threads. (Image 3) 

Test the operation of the light (see OPERATION below).

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Image 2

Image 3

ADJUSTING THE ORIENTATION AND/OR ANGLE OF THE MOUNT

The mount on the top of the light is designed to be adjustable in terms of which side 

of the helmet it can be mounted to. Additionally, adjustments to the angle of the light can 

be made to refine the angle of the beam in relation to the helmet. Out of the packaging, 

the mount is set up for attachment to the right side of the helmet. If the light needs to be 

mounted to the other side of the helmet or if the angle of the light needs to be adjusted, 

use the following steps to make those adjustments:

Using the included 5/32” Allen Wrench, loosen and then remove the Angle Lock 

Socket Head Cap Screw and separate the Mount from the rest of the assembly. (Image 4)

If the angle of the light needs to be adjusted, loosen the Angle Adjustment Socket Head 

Cap Screw found below the Mount using the 5/32” Allen Wrench, adjust the angle as needed 

and then tighten the Angle Adjustment Socket Head Cap Screw completely. (Image 5)

Reinsert the Mount into the rest of the assembly and reinstall the Angle Lock Socket 

Head Cap Screw paying close attention to the fact that the Mount is positioned correctly 

based on the side of the helmet that the light is to be mounted to. (Image 6)

NOTE: THIS PRODUCT IS NOT DESIGNED TO SWIVEL ONCE THE ANGLE  OF 

THE LIGHT HAS BEEN SET. 

Image 4

Image 5

Image 6

INSTALLING THE 4650 ON TO THE HELMET

SCAN FOR 

MOUNTING 

INSTRUCTION 

VIDEO

 

Once the batteries have been installed and the proper orientation and/or angle of 

the Mount has been set, the light is ready to be attached to the Fire Helmet or Hard Hat. 

The light comes with two 5/16” - 18 x 1/4” Brim Mounting Allen Set Screws pre-installed. 

These two Allen Set Screws are designed to be used with the thicker brim found on most 

Fire Helmets. (Image 7) 

It may be necessary to switch these two Allen Set Screws with the 5/16” - 18 x 3/8” 

set if the thickness of the brim of the helmet or Hard Hat makes it impossible to use the 

shorter set. (Image 8) 

Position the mount over the edge of the brim and tighten the appropriate set of Allen 

Set Screws using the included 5/32” Allen Wrench. (Image 9) 

Use included mounting shim as necessary to secure the mount to the helmet.

Instruction Manual 

NSP-4650B

US PATENT 9,713,217

Please read these instructions before using your Nightstick NSP-4650

. They 

include important assembly and operating instructions. 

PACKAGE CONTENTS

 

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1 – NSP-4650 Helmet Mounted Multi-Function Dual-Light Flashlight

 

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2 – CR-123 Lithium Batteries

 

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2 – 5/16” - 18 x 1/4” Brim Mounting Allen Set Screws (installed in mount) – for Fire 

Helmets

 

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2 – 5/16” - 18 x 3/8” Brim Mounting Allen Set Screws (loose) – for Hard Hats

 

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1 – 5/32” Allen Wrench

 

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1 – Mounting shim 

WARNINGS

 

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NOT FOR USE ABOVE HAZARDOUS LOCATIONS

 

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DO NOT use in explosive atmospheres, near flammable liquids, or where explosion 

proof lamps are required.

 

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DO  NOT  use  in  the  proximity  of  vehicles  or  equipment  when  there  is  a  risk  of 

flammable liquids coming into contact with the flashlight.

 

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DO NOT expose the batteries to water or salt water, or allow the batteries to get wet. 

 

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DO NOT store the batteries with metallic objects that may cause a short circuit.

 

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Immediately discontinue use of the batteries if they emit an unusual smell, feel hot, 

change color, change shape or appear abnormal in any way.

 

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Keep out of the reach of children.

APPLICATION

The NSP-4650 Helmet Mounted Multi-Function Dual-Light™ Flashlight is a single 

self-contained  flashlight,  a  floodlight  and  a  Dual-Light  mode  flashlight  designed  for 

attaching to virtually any Fire Helmet or Hard Hat.

Both the flashlight and the floodlight have user-selectable brightness levels and each 

be operated independently or at the same time. In high-brightness mode, the flashlight 

produces 220 Lumens and is distance rated at 183 meters. The light is IP-X7 waterproof 

and is drop rated at 2 meters.

The Helmet Mounted Multi-Function Dual-Light Flashlight can be attached to either 

side of virtually any Fire Helmet or Hard Hat and provides a wide range of adjustability 

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