Nicol Scales & Measurement LoadRunner Series Скачать руководство пользователя страница 6

1

Introduction

This manual is intended for use by technicians responsible for installing and servicing LoadRunner Series Onboard 
Weighing Systems.

This manual contains instructions for installing various types of Onboard Weighing Systems (non Legal-for-Trade 
systems). For straight trucks, this manual includes rigid under-body mounting instructions in four and six point 
configurations, as well as under-body load pin installation instructions for tipping bodies and hoist chassis. Tipping 
body installations can be either Lift-to-Weigh or Live-Weigh system types.

Authorized distributors and their employees can view or download this manual from the Rice Lake 
Weighing Systems distributor site at 

www.ricelake.com

.

Safety

Safety Symbol Definitions:

Important

CAUTION

WARNING

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and 
includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates information about procedures that, if not observed, could result in damage to equipment or 
corruption to and loss of data.

General Safety

WARNING

Do not operate or work on this equipment unless you have read and understand the instructions and 
warnings in this manual. Failure to follow the instructions or heed the warnings could result in injury or 
death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. 

Proper care is your responsibility.

Failure to heed may result in serious injury or death.

DO NOT allow minors (children) or inexperienced persons to operate this unit.

DO NOT operate without all shields and guards in place.

DO NOT jump on the scale.

DO NOT use for purposes other than weight taking.

DO NOT place fingers into slots or possible pinch points.

DO NOT use any load bearing component that is worn beyond 5% of the original dimension.

DO NOT use this product if any of the components are cracked.

DO NOT exceed the rated load limit of the unit.

DO NOT make alterations or modifications to the unit.

DO NOT remove or obscure warning labels.

Keep hands, feet and loose clothing away from moving parts.

Содержание LoadRunner Series

Страница 1: ...ustin Ft Worth NicolScales com 800 225 8181 Contact Us Nicol Scales Measurement is an ISO Accredited Calibration Company that has provided calibration repair and sales of all types of weighing and mea...

Страница 2: ...LoadRunner Series OnBoard Weighing System for Roll Off Trucks Installation Service Manual 160913...

Страница 3: ......

Страница 4: ...4 0 Configuration and Calibration 14 4 1 User and Setup Menu 14 4 2 Initial Setup of the OB 350 Indicator 15 4 2 1 Initial Password Entry and Clock Setup 16 4 2 2 Configuration of Input Channels 16 4...

Страница 5: ...ii On Board Weighing Installation Service Manual Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars...

Страница 6: ...moved Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury Indicates information about procedures that if not observed could result in damage to equip...

Страница 7: ...must be connected or capped during painting or undercoating The instructions outlined herein are designed to ensure that a correct installation will provide maximum safety optimum system performance a...

Страница 8: ...and accurate 2 1 Onboard Roll Off Kit Parts 1 2 3 9 7 Battery 4 5 6 8 10 Figure 2 1 Onboard System Roll Off Kit Illustration Table 2 1 Onboard System Roll Off Kit Parts List Item No Part No Descripti...

Страница 9: ...steel nickel plated for corrosion resistance tted with an M12 commercial vehicle class connector 11 8 300 mm 2 49 mm 0 79 20 mm 5 5 142 mm 0 79 20 mm 0 5 14 mm Orientation and Anti rotation Reaction...

Страница 10: ...9 1 6 1 8 S A E 1 2 3 3 m m 16 5 M if four core cable with a M12 fully moulded male connector Material Stainless Steel Sealing Fully welded to IP68 Figure 2 4 Oil Pressure Transducer PN 131211 2 4 Rol...

Страница 11: ...required to gain free and clear access to the pivots 2 Use jacks or a forklift to support the rear of the hoist chassis and maintain its position alignment while the pivot pins are being replaced 3 R...

Страница 12: ...cure with bolt Pin should go in from the top and be vertical Use a small square to ensure the bolt is precisely vertical Collar and bolt Figure 3 4 Install Collar and Bolt 11 Tack weld the collar to t...

Страница 13: ...with the hole in the collar 1 2 20 x 5 Screw Load Pin Important Do NOT strike the load cell directly as it may cause damage to the load cell Use a wood block or similar material to cushion the load c...

Страница 14: ...type of truck frame the unit is being mounted to Mounting Bracket Option 1 1 Align the mounting bracket to the frame and mark the holes 2 Set the bracket aside and drill holes in the frame where mark...

Страница 15: ...ssure Transducer 1 Remove the hose where the transducer is to be installed 2 Install a tee fitting to connect the hose to the hydraulic valve 3 Insert a reducer if required 9 16 straight thread with O...

Страница 16: ...rommets in the flooring near the driver seat area For ease of connection label the cables used in installation prior to threading through the hole into the cab 1 Connect 6 cables to the load pins 2 Co...

Страница 17: ...71 in 18 mm 4 00 in 100 5 mm 2 50 in 62 5 mm 5 71 in 145 mm 1 73 in 44 mm 5 71 in 145 mm 4 80 in 122 mm 1 57 in 40 mm 2 32 in 59 mm 3 54 in 90 mm 3 54 in 90 mm 0 25 in 6 5 mm holes for u brackets 0 15...

Страница 18: ...9 vehicle volts pin 5 ground pin 2 transmit pin 3 receive 6 Alpha numeric unique indicator serial number also appears on power on POWER ALARM socket is MALE CON 1 on PCB Pin 1 BROWN Vehicle voltage S...

Страница 19: ...ck Net Gross Net Gross ON OFF Chan Load Z Func Keyboard Inhibit Keyboard Printer Printer CSV Data Printer G PVWS None Format 1 4 Scoreboard Net 4 Gross 4 5 G PVWS BA4840 The default password is 0350 K...

Страница 20: ...ptions Options Modes Select weighing mode to be displayed Net Gross or Net Gross See Section 4 6 Load Chan Load function gives the option to accumulate the amount of load weight delivered or collected...

Страница 21: ...PIN 10 Press to back up to MENU 11 To Set PIN select PIN press OK and repeat 2 6 12 Use or to scroll to Clock 13 Press OK 14 Select the edit key to modify time military and date international Press or...

Страница 22: ...ibit zero De activate operator zero functionality To set the Zero Function 1 In MENU select Options 2 Press OK 3 In OPTIONS menu select Z Func 4 Press OK 5 Use or to scroll to desired option 6 Press t...

Страница 23: ...onfirm setting 4 7 Calibration Calibration requires the use of a truck scale in order to calibrate the system First determine the empty vehicle weight or tare weight of the truck Once the tare and zer...

Страница 24: ...or four degrees Record the bubble indication setting for use on span calibration and normal weighing Note 4 7 3 Set Zero Calibration lb lb 1 Make sure the vehicle is on level ground Tippers raise the...

Страница 25: ...ubtract the TARE weight from the GROSS weight to give the SPAN NET weight 31900 12500 19400 kg SPAN NET PAYLOAD If the vehicle is atipper raise the body clear ofthechassis 4 In CAL menu press to Span...

Страница 26: ...ransportation DOT state and local regulations the recommended standards and practices of the Society of Automotive Engineers SAE standards of the American Welding Society AWS and the recommendations o...

Страница 27: ...ble run 5 4 2 Connections Rice Lake Weighing Systems uses special connectors which do not corrode and can withstand extremely cold conditions When aluminum connectors are present especially in environ...

Страница 28: ...improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents...

Страница 29: ...24 LoadRunner Series Installation Service Manual...

Страница 30: ......

Страница 31: ...54868 USA U S 800 472 6703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 88 2349171 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Wei...

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