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VEDEX 4000

4 Settings and maintenance

Maintenance

The Swedish Rescue Services Act specifies how of

-

ten a boiler is to be swept and at what intervals with 

regard to the risk of soot fires. Sweeping carried out 

by a chimney sweep includes all flue gas routes from 

the hearth to the top of the chimney.

You can check the boiler’s fire-affected surfaces and 

flue  gas  ducts  yourself  to  determine  how  often  the 

boiler should be swept.

Gas, which contains tar substances, builds up in the 

wood magazine. These substances condense on the 

walls of the wood magazine and are later burned off. 

This means that the walls of the wood magazine do 

not usually have to be cleaned. 

For  optimum  combustion  and  efficiency  the  boiler’s 

secondary combustion chamber should be cleaned 

after about 15 smoking (burning) cycles.

Tips and remarks

In order to ensure the safety of boiler maintenance 

and cleaning activities, please observe the rules and 

notes below:

•  Maintenance and cleaning activities have to be 

completed prior to commencement of boiler op-

eration, or when the combustion chamber is com-

pletely cool.

•  During maintenance and cleaning always use 

protective gloves, in order to avoid burning of 

skin.

•  When cleaning the boiler never use abrasive or 

caustic cleaning agents.

•  Clean the boiler regularly in order to maintain 

its efficiency, safe operation and environmental

-

ly-friendly combustion process.

•  Clean ceramic inserts using brush only in order to 

avoid damage to ceramics.

Cleaning the loading chamber

Cleaning the loading chamber::

1.  Wait until the boiler cools down.

2.  Open the loading chamber door.

3.  Remove the smoke blocking plate as per the se-

quence in figure below (numbers 1, 2, 3).

4.  Dismantle 6 lateral walls in the loading chamber, 

as per the sequence in figure below (numbers 4,5).

5.  Check the cleanness of the loading chamber and 

clean, if necessary, using a scraper and a brush.

6.  Swipe the removed residue out through the open-

ing in the ceramic plate.

7.  Install lateral walls in the loading chamber.

8.  The loading chamber was cleaned properly and 

is ready for operation.

Boiler cleaning interval depends to a large 

extent on quality of fuel. Maximum permitted 

moisture content in fuel is 20%. Exceeding the 

permitted moisture content shall have an ad-

verse impact on combustion parameters and 

boiler lifecycle.

ATTENTION

Maintenance and cleaning activities have to 

be completed prior to commencement of boiler 

operation, or when the combustion chamber is 

completely cool!

ATTENTION

Содержание VEDEX 4000

Страница 1: ...21 01 2019 30 09 2019 27963 INSTALLATION AND MAINTANCE MANUAL Wood gasifying boiler VEDEX 4000...

Страница 2: ...rience and knowledge about the appliance unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety Children should be supervis...

Страница 3: ...ance to walls_______________________ 19 Turbulators____________________________ 20 Installing ceramics______________________ 20 Pre installed ceramic kit__________________ 20 Ceramic grate____________...

Страница 4: ...r is designed for houses with water borne heating and is environmentally approved for accumulator tank firing The VEDEX 4000 must be installed by approved and competent personnel in accordance with th...

Страница 5: ...accumu lators to the radiator circuit via a shunt valve SV1 where the desired temperature to the radiators is maintained by mixing the hot accumulator water with the cooled return water from the radi...

Страница 6: ...5 Turning the boiler on off Touching will open the menu for turning the boiler on off and oper ating mode for heating and domestic hot water 6 Burner shows current status for burner oper ation Touchi...

Страница 7: ...ause Blower in burning off Incandescing time min Burning off time min Lambda control Oxygen power 100 Exhaust fan Min exhaust gas temperature C Nominal exhaust gas temperature C Max exhaust gas temper...

Страница 8: ...Boiler pump Cascade Master EGT sensor type Energy measure Blower with HALL Out test Hot water pump Boiler pump Solar pump Exchanger cleaner Blower ExhaustF CH1 pump CH2 pump CH3 pump CH4 pump CH1 mix...

Страница 9: ...essing the SETTINGS button we move to boiler settings In order to change boiler opera tion programme return to the main menu and press the button for changing the programme Burner The Burner submenu p...

Страница 10: ...to unlock hidden functions in the main menu select function MENU LEVEL PIN and enter the PIN code Maintenance level 1 0 9 0 0 Maintenance level is required for detailed configura tion of the equipment...

Страница 11: ...the SETTINGS menu set the following parameters Set temperature C Boiler set temperature Histeresis on C Temp of the fan speed increase when entering the boiler hysteresis Histeresis off C Temp of the...

Страница 12: ...descing mode Blower in hold pause Blower power ex pressed in after exceeding the preset tempera ture or the maximum exhaust gas temperature Blower in burning off Blower power expressed in after enteri...

Страница 13: ...f recent alarms will be displayed If an alarm is active confirm it by pressing CONFIRM button After acknowl edging the alarm will remain active if still present Ac knowledging the alarm silences the a...

Страница 14: ...ar sensor damage Sensor failure Sensor cable broken 41 Solar tank sensor damage Sensor failure Sensor cable broken 42 Return to solar sensor damage Sensor failure Sensor cable broken 43 Solar T4 senso...

Страница 15: ...the loading chamber in accord ance with the recommendations in section 1 of the Firing Instructions see Chapter 6 Burning Wood 5 To start the firing process enter the BURNER sub menu After selecting...

Страница 16: ...rotective gloves in order to avoid burning of skin When cleaning the boiler never use abrasive or caustic cleaning agents Clean the boiler regularly in order to maintain its efficiency safe operation...

Страница 17: ...move the vermiculite plate see picture bellow 3 Remove turbulators below ash tray 4 Remove the tray 5 Empty the tray remove ash and ash residue Clean thoroughly 6 Clean the chamber 7 Replace the ash d...

Страница 18: ...there is a risk of flashover which in turn causes irregular combustion Carpentry off cuts can be used but should be mixed with other wood All wood over 10 cm must be split Only use untreated and clea...

Страница 19: ...ed VEDEX 4000 is designed for 0 5 m long pieces of wood Stack the wood well when adding Place the logs so that they do not block the grate hole see an example of posi tioning in the images below If sh...

Страница 20: ...nnected higher up on the chimney the lower non active part of the chimney pipe should be filled with sand or sim ilar material Material Area Min height Steel pipe 160 mm 5 0 m Brick 160 x 160 mm 5 0 m...

Страница 21: ...ure rises from the boiler by 15 25 C Remove the turbulators in number order until the flue gas temperature in the chimney is correct The flue gas temperature must not drop be low 65 C 0 5 m below chim...

Страница 22: ...by connecting a hose to the draining valve To meet the environmentally approved requirements during wood firing an accumulator tank of at least 1500 litres must be installed with the boiler VEDEX 400...

Страница 23: ...p starts which then transfers heat from the boiler to the accumulator The thermal valve ensures that the water temperature to the bottom of the boiler does not drop so much that there is a risk of con...

Страница 24: ...e boiler cooling coil then to a suitable drain Overflow water from the safety valve is routed to a drain so that hot water splashes cannot cause injury The entire length of the overflow water pipe mus...

Страница 25: ...25 VEDEX 4000 9 Electrical connection...

Страница 26: ...ctrical socket on the boiler Remove the long nuts securing the fan to the boiler Clean the fan blades carefully to prevent deform ing them Reinstall the fan and connect the electrical cable To prevent...

Страница 27: ...igation NOTE 1 The STB temperature limiter is available on the left cover side in the upper part Temperature limiter 2 Disconnect the boiler power supply cables 3 Loosen the screw holding the plate wh...

Страница 28: ...check and change connection to low exhaust fan rota tion strong chimney draught position the throttle into the smoke flue draught limiter to high ex haust fan rotation bent blades of draw off ventilat...

Страница 29: ...door 8 Adjustable feet 9 Flue gas connection 10 Turbulators top cover 11 Cooling coil 12 Flow line 13 Expansion terminal 14 Dataplates 15 Connection cable electricity 16 Electrical socket for charge p...

Страница 30: ...2 mm E 355 mm F 304 mm G 95 mm H 85 mm I 88 mm J 240 mm K 425 mm L 857 mm Symbol Dimension M 75 mm N 180 mm O 235 mm P 515 mm Q 1119 mm R 85 mm S 474 mm T 413 mm U 500 mm V 1071 mm W 1119 mm X 1241 mm...

Страница 31: ...tions this unit is used for the horizontal flue pipe Collar int 140 mm Lower connector int 160 mm Ext 163 x 117 mm RSK no Soot scraper 1 pcs Ramrod handle 1 pcs Spring steel hand grip 1 pcs Boiler sho...

Страница 32: ...0 x 530 Filler door width mm 300 Filler door height mm 250 Electrical connections including appliance and main switch off A 16 Max permitted total current for connected units A 5 Max operating pressur...

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Страница 36: ...ems Wszystkie ilustracje produk t w fakty i dane bazuj na informacjach dost pnych w czasie zatwierdzenia publikacji Firma NIBE Energy Systems nie ponosi odpowiedzialno ci za b dy techniczne lub drukar...

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