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INTRODUCTION

Safety rules SAFETY REGULATIONS

TO PREVENT ACCIDENTS

Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety
regulations.
For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con-
sequently acting with the necessary caution and care.
Accidents may occur with all types of vehicle, regardless of how well it was designed and built.
A careful and judicious service technician is the best guarantee against accidents.
Precise observance of the most basic safety rule is normally sufficient to avoid many serious accidents.

DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.

GENERAL

• Carefully follow specified repair and maintenance procedures.

• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,

scarves, open jackets or shirts with open zips that may remain entangled in moving parts.
It is advised to wear approved safety clothing, e.g: non--slip footwear, gloves, safety goggles, helmets, etc.

• Do not carry out repair operations with someone sitting in the driver’s seat, unless the person is a trained technician

who is assisting with the operation in question.

• Operate the vehicle and use the implements exclusively from the driver’s seat.

• Do not carry out operations on the vehicle with the engine running, unless specifically indicated.

• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves,

etc.

• All repair and maintenance operations must be carried out using extreme care and attention.

• Service steps and platforms used in a workshop or in the field should be built in compliance with the safety rules in

force.

• Disconnect the batteries and label all controls to indicate that the vehicle is being serviced. Block the machine and

all equipment which should be raised.

• Do not check or fill fuel tanks, accumulator batteries, nor use starting liquid when smoking or near naked flames,

as these fluids are inflammable.

• Brakes are inoperative if manually released for repair or maintenance purposes.

In such cases, the machine should be kept constantly under control using blocks or similar devices.

• The fuel nozzle should always be in contact with the filling aperture. Maintain this position until filling operations

are completed in order to avoid possible sparks caused by the accumulation of static electricity.

• Only use specified towing points for towing the tractor, connect parts carefully.Make sure that all pins and/or locks

are secured in position before applying traction.
Never remain near the towing bars, cables or chains that are operating under load

• Transport vehicles that cannot be driven using a trailer or a low--loading platform trolley, if available.

• When loading or unloading the vehicle from the trailer (or other means of transport), select a flat area capable

of sustaining the trailer or truck wheels, firmly secure the tractor to the truck or trailer and lock the wheels in the
position.

• Electric heaters, battery--chargers and similar equipment must only be powered by auxiliary power supplies with

efficient ground insulation to avoid electrical shock hazards.

• Always use suitable hoisting or lifting devices when raising or moving heavy parts.

• Take extra care if bystanders are present.

• Never pour gasoline or diesel oil into open, wide and low containers.

• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-flammable non-toxic pro-

prietary solvents.

• Wear safety goggles with side guards when cleaning parts with compressed air.

• Limit the air pressure to a maximum of

2.1 bar

(

30.5 psi

), according to local regulations.

47888351 03/08/2016

5

Содержание T4020V

Страница 1: ...4020V T4030V T4040V T4050V T4060V Tractor Part number 47888351 English July 2016 2016 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL 1 4 Part number 47888351 T4030N T4040N T4050N T4060...

Страница 2: ...4040N Without cab Model Year 2012 ZCJE04365 ZDJE11547 T4040N Without cab Z8JE15170 ZCJE08869 T4040V With cab Model Year 2012 ZCJE05523 ZDJE09978 T4040V With cab Z8JE04453 ZCJE08151 T4040V Without cab...

Страница 3: ...land F5AE9484B T4030N With cab Model Year 2012 ZCJE06854 ZDJE10061 Asia Pacific F5AE9484B T4030N Without cab Model Year 2012 ZCJE12159 ZDJE09449 Australia New Zealand F5AE9484B T4030N Without cab Mode...

Страница 4: ...Pacific F4CE9484 T4050N Without cab Z8JE02338 ZCJE07673 Australia New Zealand F4CE9484 T4050N Without cab Z8JE02338 ZCJE07673 Middle East Africa F4CE9484 T4050N Without cab Z8JE02338 ZCJE07673 Asia P...

Страница 5: ...ia New Zealand F5AE9484A T4020V Without cab Z8JE03611 ZCJE09385 Europe F5AE9484A T4020V With cab Model Year 2012 ZCJE06109 ZDJE10384 Asia Pacific F5AE9484A T4020V With cab Model Year 2012 ZCJE06109 ZD...

Страница 6: ...4397 ZDJE11084 Asia Pacific F5AE9484B T4040V With cab Z8JE04453 ZCJE08151 Middle East Africa F5AE9484G T4040V With cab Z8JE04453 ZCJE08151 Australia New Zealand F5AE9484G T4040V With cab Z8JE04453 ZCJ...

Страница 7: ...484 T4050V With cab Model Year 2012 ZCJE02892 ZDJE10111 Australia New Zealand F4CE9484 T4050V With cab Model Year 2012 ZCJE02892 ZDJE10111 Europe F4CE9484 T4050V Without cab Model Year 2012 ZCJE13869...

Страница 8: ...wer shuttle transmission 21 4 21 134 Power shuttle transmission external controls 21 5 21 154 Power shuttle transmission internal components 21 6 21 145 Gearbox internal components 21 7 21 160 Creeper...

Страница 9: ...es and controls 33 33 202 Hydraulic service brakes 33 1 33 110 Parking brake or parking lock 33 2 33 220 Trailer brake hydraulic control 33 3 Hydraulic systems 35 35 160 Front hitch controls and lines...

Страница 10: ...tarting system 55 3 55 301 Alternator 55 4 55 302 Battery 55 5 55 202 Cold start aid 55 6 55 640 Electronic modules 55 7 55 051 Cab Heating Ventilation and Air Conditioning HVAC controls 55 8 55 050 H...

Страница 11: ...platform less cab 90 1 90 114 Operator protections 90 2 90 150 Cab 90 3 90 151 Cab interior 90 4 90 154 Cab doors and hatches 90 5 90 100 Engine hood and panels 90 6 90 102 Engine shields hood latche...

Страница 12: ...INTRODUCTION 47888351 03 08 2016 1...

Страница 13: ...3 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS 5 Personal safety CAB AIR CONDITIONING SYSTEM 8 Basic instructions 9 Consumables 11 See con...

Страница 14: ...sively by NEW HOLLAND service technicians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly fol...

Страница 15: ...6199 ANZ APAC MEA WE Starting the system at low temperatures can damage the compressor Only operate the air conditioner when the engine is hot and the temperature inside the cab is at least 20 C 68 00...

Страница 16: ...in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accum...

Страница 17: ...e of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear...

Страница 18: ...c tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible dam...

Страница 19: ...ion of emptying and charging the system must be carried out in a well ventilated area well away from any naked flames During the charging and emptying operations take the necessary precautions to prot...

Страница 20: ...tap the seal with a hammer or mallet Whilst inserting the seal check that the it is perpendicular to the seat once settled make sure that it makes contact with the thrust element if required To preven...

Страница 21: ...fe conditions Important notes Wear limit values indicated for certain parts are recommended but not binding The terms front rear right hand and left hand when referred to different parts are intended...

Страница 22: ...MC D4 MIL L 2104E Brake circuit With front brakes 0 5 0 7 NEW HOLLAND AMBRA BRAKE LHM oil NH610A ISO 7308 Standard front axle axle housing with brake without brake final drives each 4 0 4 0 0 6 NEW HO...

Страница 23: ...INTRODUCTION 47888351 03 08 2016 12...

Страница 24: ...b Z8JE03840 ZCJE10920 T4040N Without cab Model Year 2012 ZCJE04365 ZDJE11547 T4040N Without cab Z8JE15170 ZCJE08869 T4040V With cab Model Year 2012 ZCJE05523 ZDJE09978 T4040V With cab Z8JE04453 ZCJE08...

Страница 25: ...Contents Engine 10 10 001 Engine and crankcase 10 1 47888351 03 08 2016 10...

Страница 26: ...l Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012 ZCJE08...

Страница 27: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Страница 28: ...47888351 03 08 2016 10 1 10 001 1...

Страница 29: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 7 47888351 03 08 2016 10 1 10 001 2...

Страница 30: ...tion in Drive shaft Disassemble 21 145 propeller shafts and guard only removal 4 Unscrew the plug and drain the front transmission cas ing prescribed quantity 44 l 11 62 US gal WLSPVNS10C1 11A 2 5 Dis...

Страница 31: ...ve the transmission oil inlet pipe together with the above mentioned sleeve WLSPVNS10C1 15A 6 9 Unscrew the fixing clamps and disconnect the pipes 1 and 2 from the cooler the sleeve 4 between the air...

Страница 32: ...fixing clamps and detach the upper 1 and lower 2 sleeves from the engine radiator WLSPVNS10C1 19A 10 13 Unhook the catch and extract the transmission oil ra diator 1 WLSPVNS10C1 20A 11 14 Disconnect...

Страница 33: ...onnect the engine to the hoist using a chain and make it take up the strain 19 Unscrew the bolts 1 securing the engine to the trans mission clutch casing and detach the engine assem bly and front axle...

Страница 34: ...e steering cylinder control piping 13 Connect the electrical connections of the secondary tank fuel level and clogged air filter 14 Position and secure the connecting pipes of the cooler turbocharger...

Страница 35: ...Index Engine 10 Engine and crankcase 001 Engine Install 7 Engine Remove 3 47888351 03 08 2016 10 1 10 001 8...

Страница 36: ...47888351 03 08 2016 10 1 10 001 9...

Страница 37: ...ND policy is one of continuous improvement and the right to change prices specification or equipment at any time without notices is reserved All data given in this publication is subject to production...

Страница 38: ...b Z8JE03840 ZCJE10920 T4040N Without cab Model Year 2012 ZCJE04365 ZDJE11547 T4040N Without cab Z8JE15170 ZCJE08869 T4040V With cab Model Year 2012 ZCJE05523 ZDJE09978 T4040V With cab Z8JE04453 ZCJE08...

Страница 39: ...Contents Clutch 18 18 100 Clutch mechanical release control 18 1 18 104 Clutch hydraulic release control 18 2 18 110 Clutch and components 18 3 47888351 03 08 2016 18...

Страница 40: ...ab Model Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012...

Страница 41: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Страница 42: ...47888351 03 08 2016 18 1 18 100 1...

Страница 43: ...Contents Clutch 18 Clutch mechanical release control 100 SERVICE Clutch mechanical release control Remove 3 Install 6 47888351 03 08 2016 18 1 18 100 2...

Страница 44: ...2 MOIL16TR01988AA 1 2 Correctly disconnect the electrical connector 1 from the engine starting inhibitor switch 2 3 Loosen the two indicated connection screws of the switch 2 and the relevant washers...

Страница 45: ...rom the small rod 3 MOIL16TR00374AA 5 9 Manually remove the spring 1 including eyelet screw 2 and store them in a suitable place MOIL16TR00375AA 6 10 Loosen the screw 1 11 Move down the tie rod 2 12 M...

Страница 46: ...rol 14 Remove the seeger 3 and release the tie rod pin 1 15 Remove the tie rod 2 and store it in a suitable place 16 Remove the two indicated needle bearings from the clutch pedal axle MOIL16TR00378AA...

Страница 47: ...ger 3 4 Install the two indicated needle bearings inside the clutch pedal axle MOIL16TR00378AA 2 5 Recover and thoroughly clean the pedal axle rod 1 MOIL16TR00377AA 3 6 Recover and thoroughly clean th...

Страница 48: ...the nut 1 MOIL16TR00374AA 6 15 Thoroughly clean the master clutch pedal assembly housing under the dashboard column on the left side of the vehicle 16 Carefully place the master clutch pedal assembly...

Страница 49: ...connect the electrical connector 2 to the switch 1 21 Tighten the two indicated connection screws and the relevant washers MOIL16TR01989AA 9 Next operation A Connect the battery negative prong B Proce...

Страница 50: ...Index Clutch 18 Clutch mechanical release control 100 Clutch mechanical release control Install 6 Clutch mechanical release control Remove 3 47888351 03 08 2016 18 1 18 100 9...

Страница 51: ...47888351 03 08 2016 18 1 18 100 10...

Страница 52: ...b Model Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012...

Страница 53: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Страница 54: ...47888351 03 08 2016 18 2 18 104 1...

Страница 55: ...Contents Clutch 18 Clutch hydraulic release control 104 SERVICE Clutch hydraulic release control Travel adjust 3 47888351 03 08 2016 18 2 18 104 2...

Страница 56: ...Loosen the locknut 1 and turn the nut 2 anticlock wise Check that travel is between 148 152 mm 5 8268 5 9842 in Tighten the locknut 1 WLSPVNS18C1 49A 2 Operate the unit four or five times Check that t...

Страница 57: ...Index Clutch 18 Clutch hydraulic release control 104 Clutch hydraulic release control Travel adjust 3 47888351 03 08 2016 18 2 18 104 4...

Страница 58: ...el Year 2012 ZCJE01906 ZDJE09775 T4030V With cab Z8JE04295 ZCJE10898 T4030V Without cab Model Year 2012 ZCJE04397 ZDJE11084 T4030V Without cab Z8JE13092 ZCJE07076 T4040N With cab Model Year 2012 ZCJE0...

Страница 59: ...Year 2012 ZCJE02892 ZDJE10111 T4050V With cab Z8JE04822 ZCJE10163 T4050V Without cab Model Year 2012 ZCJE13869 ZDJE11531 T4050V Without cab Z8JE14721 ZCJE04768 T4060N With Cab ZCJE05677 ZDJE08122 T40...

Страница 60: ...47888351 03 08 2016 18 3 18 110 1...

Страница 61: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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