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Container Cleaning System TANKO®EX-R64T

7 Maintenance

Translation - Operating/installation instructions 2020/03

63/80

NOTE

Risk of dirt and foreign matter in the device!
Dirt or foreign matter can impair the functional safety and reliability of the device.



During assembly, make sure and check that there is no dirt or foreign matter in the
device (e.g. small particles, sealing material).

7.4.1

Maintenance Intervals

NOTE

Component failure due to vibration damage!
During operation, vibrations can cause screw and clamp connections to become loose or
the device to be exposed to severe strain, thus possibly resulting in a component failure.
The failure of components or a device malfunction can cause material damage and
consequential damage.



Check the installed device for loose connections at regular intervals.



Pay attention to vibration damage during maintenance and inspection.



Adapt the maintenance intervals according to the operating conditions of the plant.
After start-up, start with short maintenance intervals at first.
If no damage occurs, the maintenance intervals can be adapted incrementally until
the intervals specified in the instructions are reached.

Maintenance Intervals and Methods

Reduce the maintenance intervals by 30% in the event of:

–

vibrations that occur in the plant that are NOT caused by the device and CANNOT be
prevented.

If the device is NOT operated for a longer period, we recommend that you check the device completely
before restarting it to make sure that it is fully functional (see

Section 6.2 Function Check / Trial Run

Service life of the ball bearings
The integrated ball bearings in the TANKO-EX series are subject to low wear.
The typical service life with the following standard parameters

–

vertical installation position of the actuator downwards, cleaning device carrier horizontal

–

water as the cleaning medium

–

medium pressure of 3 bar (44 psi)

–

medium temperature of 25 °C (77 °F)

is equivalent to a service life of 300 hours.
With a typical cleaning cycle time of 20 minutes per day and 200 days per year, that results in a
product service life of 4.5 years.

For the attached TANKO-EX-S or TANKO-EX-RB cleaning heads, please take the parameters from the
operating instructions for TANKO-EX-S/-EX-RB. Please note that if the actuator is installed vertically
downwards, the attached TANKO-EX-S or –EX-RB are in a horizontal installation position.

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Содержание 66TX51341313131

Страница 1: ...th Cleaning Devices TANKO EX RB 30 or TANKO EX S30 II 1 G Ex h IIB T6 Ga II 1 D Ex h IIIC T60 C Da TPS 20 ATEX 055073 0009 X Armaturenwerk H tensleben GmbH Schulstr 5 6 D 39393 H tensleben Germany Tel...

Страница 2: ...hich the partly completed machine will be installed or to his authorized representative If there are any discrepancies in the translated text the original operating instructions German must be consult...

Страница 3: ...nt Parts and Accessories 12 2 3 Duties of the Owner 12 2 4 Personnel Requirements 15 2 4 1 Personal Protective Equipment 16 2 5 Identification 17 2 5 1 Type Designation 17 2 5 2 Type Plate 17 2 5 3 Id...

Страница 4: ...f Procedure 59 7 3 Removal 60 7 3 1 Removing the Device 61 7 4 Maintenance 62 7 4 1 Maintenance Intervals 63 7 4 2 Tools and Tightening Torques 65 7 4 3 Notes on Cleaning 66 7 5 Spare Parts and Custom...

Страница 5: ...data for operation with TANKO S30 360 30 Figure 3 4 1 Scope of delivery 36 Figure 5 2 1 Interfaces 45 Figure 7 4 1 Maintenance points 64 List of Tables Table 1 1 1 Overview of signal words 1 Table 2...

Страница 6: ...eutical industry food and beverage industry or biofuel plants DIN Deutsches Institut f r Normung e V is a national standards organization in the Federal Republic of Germany the standards of this organ...

Страница 7: ...e following factors given below are intended for orientation and the conversion of the SI units to common units of measure for the American market bar Unit of measure for pressure p bar All pressure b...

Страница 8: ...f measure for moment torque M newton meter Conversion 1 Nm 0 737 lbft pound force feet rpm Unit of measure for speed n revolutions per minute Conversion 1 rev min 1 rpm revolutions per minute m Unit o...

Страница 9: ...ntion of accidents and for environmental protection in the country of use must also be observed The instructions must be kept at the place of use of the device so that they are available in legible co...

Страница 10: ...injury Measure s to prevent the danger WARNING This warning warns of a hazard with a moderate level of risk Failure to observe it can result in death or severe physical injury Measure s to prevent the...

Страница 11: ...Texts that follow this mark describe measures for avoiding the danger 1 Texts that follow this numbering describe the first step of a task followed by further numbered steps that have to be performed...

Страница 12: ...ning of a potentially explosive atmosphere Warning of hand injuries Warning of a hot surface Warning of corrosive substances Warning of substances that pose a water hazard Unauthorized access prohibit...

Страница 13: ...ormity and the operating permit use of spare parts that do not comply with the specified technical requirements improperly performed repairs disasters the effects of foreign matter and force majeure D...

Страница 14: ...ety instructions described in these instructions must be adhered to WARNING Failure to comply with these instructions incorrectly performed installation and repair work or incorrect operation could le...

Страница 15: ...ecked at regular intervals WARNING Dangerous situations will result from modifying or disabling safety devices Only functioning safety equipment can ensure safe operation and prevent non permissible o...

Страница 16: ...is the sole responsibility of the owner When selecting the materials media make sure that the permitted technical parameters of the device are NOT exceeded The cleaning media and agents must be appro...

Страница 17: ...th air as an oxidizing agent under atmospheric conditions ambient temperature of 20 C to 60 C and absolute pressure of 0 8 bar a to 1 1 bar a that is already present before the use of the device or th...

Страница 18: ...erating conditions and the materials in contact with the product These materials must be selected so that there are no reactions between them and the cleaning medium or the substances in the container...

Страница 19: ...ion process NOT even partially This could cause the product to penetrate the device The spray holes of the attached cleaning devices could become blocked The free movement of the actuator could be obs...

Страница 20: ...09 104 EC on the minimum specifications for the safety and health protection of employees using equipment for their work is of particular importance in this context As a basic rule in Germany the Indu...

Страница 21: ...failure of or damage to the lines and connections This poses a hazard risk The owner must instruct operating and maintenance personnel at least once a year on the possible hazards The constructor of...

Страница 22: ...measures and they should also be made aware of typical grounding faults e g subsequent grounding of objects or devices that are already charged NOTE ON EXPLOSION PROTECTION When operating the device i...

Страница 23: ...mbly Industrial mechanic or similar training practical experience in the assembly disassembly of devices The person must be familiar with the design mechanical installation maintenance and troubleshoo...

Страница 24: ...t protruding parts It is mainly used for protection against becoming entangled in moving components Do not wear any rings necklaces or other jewelry Safety shoes Wear slip resistant safety shoes for p...

Страница 25: ...n without cleaning device 5 Turning radius with TANKO S RB 111 mm 6 Version ATEX 2 5 2 Type Plate Labeling is applied to the device according to the following illustration A Position of the type plate...

Страница 26: ...ices in the respective ZONES the devices must have an appropriate protection level The device protection levels specified in ISO 80079 36 are related to the corresponding device groups and device cate...

Страница 27: ...ntification according to directive 1 CE conformity marking 2 ID no of the specified body 3 Explosion protection marking 4 Device group II 5 Device category 6 Potentially explosive atmosphere G Gas D D...

Страница 28: ...r than 60 C up to 180 C greater than 60 C up to 180 C The device assumes max the temperature of the cleaning medium or that of the container The result is a max surface temperature of the device of 18...

Страница 29: ...erature of the device of 180 C If potentially explosive mixtures outside atmospheric conditions are possible in the container the cleaning process is not part of the intended use under these condition...

Страница 30: ...5 mm Where dust layers of 5 mm develop the safety distance between the smoldering temperature and the maximum surface temperature of the device must be increased In this context the requirements in a...

Страница 31: ...R64T device carrier consists of the following main components 1 Media connection MA 2 Actuator 3 Distribution for connections freely rotating 4 Connection for cleaning devices The devices are made of...

Страница 32: ...nstallation instructions 2020 03 3 Design and Function Figure 3 1 2 Overview of the different combinations The TANKO EX R64T cleaning system with cleaning device consists of the following main compone...

Страница 33: ...that are inclined towards the center plane are used as an actuating support for the TANKO EX R64T 2 TANKO EX S30 units or 2 TANKO EX RB 30 units are attached to the cleaning device carrier They are al...

Страница 34: ...ishment of contact with the cleaning medium Temperature and Time reaction time of the cleaning medium and duration of the cleaning process All four factors are mutually dependent and variable in their...

Страница 35: ...er than tap water can reduce the service life of the device NOTE ON EXPLOSION PROTECTION Restriction of the operating parameters of the device The maximum permitted operating parameters such as contai...

Страница 36: ...ially explosive atmosphere in the container during cleaning Operating pressure Cleaning medium 1 7 bar 15 73 psi 1 5 bar 15 73 psi Optimum pressure Liquid medium Gaseous medium air or nitrogen approx...

Страница 37: ...or the circulation radii UR 201 for better handling of the device when installing and removing the device in the container Type Series Available for Standard Lengths Device UR mm L mm L 1 mm L 2 mm We...

Страница 38: ...ructions Consumption Data The specified values for consumption and rotation speed are average values and may deviate by approx 10 during normal operation They apply to operation with clean water as th...

Страница 39: ...ance of ignition hazards due to electrostatic charge Chapter 4 12 Cleaning containers IEC TS 60079 32 1 Explosive atmospheres Part 32 1 Electrostatic hazards guidance Chapter Spraying liquids and tank...

Страница 40: ...e 2 Furthermore isolated conductors can develop when cleaning with a water jet Falling water clusters can be charged by impact on the potential in the center of the tank Ignitable discharges can occur...

Страница 41: ...h point explosion limits When using flammable cleaning media the maximum operating temperature of the cleaning medium must be 15 K below the flash point of the cleaning medium and must not exceed 60 C...

Страница 42: ...must be approved for all materials of the device e g gaskets bushings and for the substances to be cleaned in the container that come into contact with it Cleaning media containing the following corro...

Страница 43: ...vents with low and moderate conductivity the cleaning medium must not contain any components of a second phase e g water or solid Cleaning media may only be applied in a closed circuit if the level of...

Страница 44: ...SION PROTECTION Transport and storage of the device in a potentially explosive atmosphere are PROHIBITED CAUTION Risk from protruding sharp edges on the device Depending on the design the device may h...

Страница 45: ...n delivery Return Delivery In the event of a possible return delivery pack the device parts so that they cannot become damaged during transport If possible use the original packaging and the original...

Страница 46: ...torage damage do NOT operate the device Contact the manufacturer of the device The packaging of the device and the components is designed for a storage period of 3 months NOTE Risk of damage to the de...

Страница 47: ...Container Cleaning System TANKO EX R64T 4 Transport and Storage Translation Operating installation instructions 2020 03 39 80 Temperature fluctuations max 10 C 18 F per day Vibrations veff 0 2 mm s...

Страница 48: ...or severe physical injury Only clean electrically conductive containers Make sure that any electrostatic charge is prevented Also make sure that all electrically conductive parts on the device and th...

Страница 49: ...e is a risk of death or severe physical injury Do not perform any work at height except with a safety cage or suitable fall protection e g safety rope and safety harness If you are using a harness for...

Страница 50: ...device is NOT equipped with any lighting Insufficient lighting when working on the device can cause accidents There is a risk of minor or moderate injuries Make sure that there is sufficient and even...

Страница 51: ...tallation The safety instructions in Section 5 1 Safety Instructions for Installation must be adhered to before installation of the device in the container CAUTION Fault due to incorrect installation...

Страница 52: ...g lime chips welding particles etc Prevent dirt and foreign matter from entering the device through appropriate measures Install a filter upstream of the media connection MA in the cleaning media supp...

Страница 53: ...in the device Functional safety and reliability may be impaired During installation make sure and check that there is no dirt or foreign matter in the device e g small particles sealing material 3 Sc...

Страница 54: ...terial of the pipe for the media supply NOTE When tightening and releasing the device the bearing of the R64T could be damaged The rotation performance could be impaired Do NOT place the strap wrench...

Страница 55: ...physical injury As a basic rule start up of the device with cleaning medium must not be performed until the following have been checked Correct mechanical installation of the device on in the contain...

Страница 56: ...nding faults e g subsequent grounding of already charged objects or equipment Do not secure or seal mechanical connections with electrically insulating materials such as sealing tape sealant adhesive...

Страница 57: ...g on the properties of the container in the plant and the existing operating conditions of the device Hearing damage could be the result The plant noise level must always be measured and documented by...

Страница 58: ...e physical injury Do NOT start cleaning while there are persons in the container Function Check 1 Close all openings on the container e g inspection openings firmly 2 Switch off all moving parts in th...

Страница 59: ...e g inspection openings 2 Empty and depressurize the container 3 Switch on the electrical power supply Check to make sure that the electrical power supply is NOT disconnected and that voltage is appl...

Страница 60: ...luid line that is caused by opening closing a shut off fitting e g valve or ball cock quickly at the end of the pipeline Pressure hammers pressure surges can also be caused by quick changes in the flo...

Страница 61: ...jets or come into contact with residual fluid from the supply line and device There may also be hot vapors in the container There is a risk of death or severe physical injury Do NOT open the containe...

Страница 62: ...iner e g inspection openings firmly When operating the device adhere to the switch on and switch off procedures see Sections 6 3 Switch on Procedure and 7 2 Switch off Procedure There is no need for t...

Страница 63: ...to be eliminated at once in order that no large quantities of dirt can accumulate in the container there is NO impermissible filling of the container with cleaning medium the device is NOT immersed in...

Страница 64: ...working on the device We recommend that you provide 1 m space for free movement around the device and container 7 1 Safety Instructions for Maintenance NOTE ON EXPLOSION PROTECTION Work on the device...

Страница 65: ...on to the same potential using grounding cables with a sufficient diameter Grounding must always be carried out before start up of the device Avoid grounding faults e g subsequent grounding of already...

Страница 66: ...n Allow the device to cool down before starting work Pay attention to hot surfaces e g warning signs Use protective equipment e g protective gloves cloth against hot surfaces WARNING Risk of crushing...

Страница 67: ...supply of cleaning medium is stopped and there is no media pressure at the device 2 Safeguard the supply of cleaning medium to prevent sudden unforeseeable or unauthorized reactivation e g lockable s...

Страница 68: ...e pump and Slowly opening closing the shut off fitting e g valve or ball cock 7 3 Removal The safety instructions in Section 7 1 Safety Instructions for Maintenance must be observed before removing th...

Страница 69: ...damage to components including gaskets That can result in hazards that endanger the functional safety of the device There is a risk of minor or moderate injuries Take suitable measures to prevent the...

Страница 70: ...ered to when carrying out cleaning maintenance and repair work NOTE Risk of damage to the device due to improper assembly disassembly work Assembly disassembly of the device that is NOT performed prop...

Страница 71: ...incrementally until the intervals specified in the instructions are reached Maintenance Intervals and Methods Reduce the maintenance intervals by 30 in the event of vibrations that occur in the plant...

Страница 72: ...ion B Actuator ball bearing area C Connection for cleaning devices Interval hO operating hours of the device Method S visual inspection F function check M measurement R cleaning A replacement Maintena...

Страница 73: ...e required for performing the required work and approved for use NOTE ON EXPLOSION PROTECTION When working in areas where flammable or easily ignitable vapors liquids or dusts are present where sparks...

Страница 74: ...e gloves safety shoes safety goggles Avoid excessively strong concentration of the cleaning agent Only use clean and chlorine free water as a diluting agent Rinse the device with plenty of clean water...

Страница 75: ...The device must be removed from the container by an expert before cleaning and the TANKO EX RB 30 or TANKO EX S30 devices dismantled The safety instructions in Section 7 1 Safety Instructions for Mai...

Страница 76: ...hose of the supplied device There are no wearing parts If damaged the device must be replaced with a new one The following data is important when requesting spare parts and for all inquiries Device Ty...

Страница 77: ...rring mixing and spraying fluids and also when measuring sampling and cleaning the fluids themselves or the interior of the container could be charged in a dangerous manner Differences in potential e...

Страница 78: ...rking steps of the switch off procedure see Section 7 2 Switch off Procedure Before opening the container observe the cooling and draining time Wear personal protective equipment e g protective gloves...

Страница 79: ...zardous substance declaration from AWH 8 3 What to Do in an Emergency If a hazardous situation occurs or if you need to avert a potential danger quickly switch the device to a safe state The type of E...

Страница 80: ...chinery Emergency stop Principles for design In an Emergency Trigger the EMERGENCY STOP function at the higher level plant machine Actuate the EMERGENCY STOP switch Interrupt the drive energy supply D...

Страница 81: ...st meet the explosion protection requirements Do not use a tool that could create sparks WARNING Danger due to incorrect shutdown disposal There is a risk of intoxication or chemical burns when using...

Страница 82: ...ual parts Unless other arrangements have been made for return or disposal disassembled components should be recycled Scrap any parts made of metal Recycle any parts made of plastic If necessary contac...

Страница 83: ...4 I Identification 16 Installation 39 42 Installation opening Installation opening of the container 27 Installation position 43 Installing the device 43 Intended use 8 Interfaces 43 M Maintenance 53 M...

Страница 84: ...mbient temperature 27 Operating temperature 27 Surface temperature 20 Tools and tightening torques 62 Transport 37 Transport and storage 35 Type designation 16 Type plate 16 18 U Units of measure V W...

Страница 85: ...n of DIN EN ISO 12100 2011 03 2013 08 2014 34 EU EU Directive Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres 2014 DIN EN 1127 1 Explosive atmospheres Explosion...

Страница 86: ...er Cleaning System TANKO EX R64T 78 80 Translation Operating installation instructions 2020 03 Annexes If any modifications are made to the device WITHOUT our consent this declaration will lose its va...

Страница 87: ...to intergranular corrosion after welding 1 4404 is not resistant to sea water Material no 1 4430 1 4430 is the filler material for the base materials 1 4404 and 1 4435 Material no 1 4435 AISI 316 L 1...

Страница 88: ...rome molybdenum alloys and has good corrosion resistance even at higher temperatures HASTELLOY C 4 alloy provides good resistance in reducing and oxidizing conditions for example in hot contaminated m...

Страница 89: ...A company of the NEUMO Ehrenberg Group Notes...

Страница 90: ...Container Cleaning System TANKO EX R64T A company of the NEUMO Ehrenberg Group...

Страница 91: ...A company of the NEUMO Ehrenberg Group...

Страница 92: ...ng System TANKO EX R64T A company of the NEUMO Ehrenberg Group Armaturenwerk H tensleben GmbH Schulstr 5 6 D 39393 H tensleben Telefon 49 39405 92 0 Telefax 49 39405 92 111 E Mail info awh eu Homepage...

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