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TRICON

SmartTrol

™

Installation and Maintenance Guide

Chapter 1: Introduction

The Neptune® SmartTrol™ is a versatile microprocessor-based controller for use with
TRICON/E

electronic registers. The main functions of the unit are to:

Display rate and totalization values.

Control relays for batching or alarming.

The SmartTrol allows two meter flows to be measured, separately scaled for both rate and
total, then combined into one overall rate and total. This dual input capability permits the
SmartTrol to be used with TRU/FLO

and PROTECTUS

meters having two separate

measuring elements to monitor flow.

Figure 1 – TRICON

SmartTrol™

Содержание TRICON SmartTrol

Страница 1: ...TRICON SmartTrol Installation and Maintenance Guide...

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Страница 3: ...TRICON SmartTrol Installation and Maintenance Guide...

Страница 4: ...Neptune engages in ongoing research and development to improve and enhance its products Therefore Neptune reserves the right to change product or system specifications without notice Trademarks used...

Страница 5: ...8 RS 232C Communications 9 4 20 mA Output 9 Entering Decimal Points 9 Chapter 5 Specifications 11 Chapter 6 Mounting and Installation 13 Panel Mounting 13 Chapter 7 Connections to the SmartTrol 15 Pow...

Страница 6: ...ial or Parallel 29 Baud Rate 30 Parity 30 Analog Output 30 Relay Operation 30 Presets 31 Chapter 10 Setting Up the SmartTrol 33 Setting Up the Counter 33 Setting Up the Ratemeter 34 Setting Up the Loc...

Страница 7: ...Trident PROTECTUS Turbine Side HP TRU FLO Compound Meter Turbine Side HP PROTECTUS III Turbine Side TRU MAG High Frequency Output K Factor TRU MAG Pulse Rates 53 55 63 63 Appendix B Communications Pro...

Страница 8: ...This page intentionally left blank vi TRICON SmartTrol Installation and Maintenance Guide Contents...

Страница 9: ...artChart Figure 7 SmartTrol with 4 20 mA Output Option and SmartChart and Single TRICON E Transmitter with Pulse Output Figure 8 SmartTrol Powered by 24 VDC Relays Controlling 24 VDC and Single TRICON...

Страница 10: ...This page intentionally left blank viii TRICON SmartTrol Installation and Maintenance Guide Figures...

Страница 11: ...peration Table 14 Setting Up Preset A Table 15 Setting Up Preset B Table 16 Pin Assignments Table 17 Command Code Definitions Table 18 Example Unit Number 1 Table 19 TRICON E Performance Data T 10 Tab...

Страница 12: ...Table 31 Accepting Current Register Reading 65 Table 32 Enter Current Register Reading 66 Table 33 Incrementing Total 67 x TRICON SmartTrol Installation and Maintenance Guide Tables...

Страница 13: ...the unit are to l Display rate and totalization values l Control relays for batching or alarming The SmartTrol allows two meter flows to be measured separately scaled for both rate and total then comb...

Страница 14: ...This page intentionally left blank Chapter 1 Introduction 2 TRICON SmartTrol Installation and Maintenance Guide...

Страница 15: ...The SmartTrol scales the pulse input to determine rate of flow and total quantity through the meter The SmartTrol uses the rate of flow or total values to operate two relays The relays are used for si...

Страница 16: ...This page intentionally left blank Chapter 2 Typical Application 4 TRICON SmartTrol Installation and Maintenance Guide...

Страница 17: ...l is preserved when you remove power from the SmartTrol and is restored when you reapply power Total is updated only while power is applied Display Description Apply Power VER Displayed 1 second N A C...

Страница 18: ...iption C Rate Total R Current value of Rate Table 4 Display Rate Press the key indicated in the table to return to the Total Press Display Description C Rate Total Current value of Total Table 5 Retur...

Страница 19: ...tes and Total in cubic feet Resets A Reset returns the value of a Total or Grand Total to a predetermined point to begin counting up to or counting down from To Reset the Total or Grand Total complete...

Страница 20: ...are entered into the rate and counter sections of the SmartTrol for each input and K Factors may be mixed Thus you may batch totalize in gallons and display Rate in cubic feet per hour Ratemeter The...

Страница 21: ...sion 4 20 mA Output The 4 20 mA option produces an analog output that is scaled based on Rate as calculated by the SmartTrol You may select the upper and lower limits of Rate corresponding to the 4 20...

Страница 22: ...This page intentionally left blank Chapter 4 General Description and Principles of Operation 10 TRICON SmartTrol Installation and Maintenance Guide...

Страница 23: ...VDC or 24 VDC regulated 5 worst case Temperature l Operating 32 F 0 C to 130 F 54 C l Storage 40 F 40 C to 200 F 93 C Memory EEPROM stores all programming display mode and count data for a minimum of...

Страница 24: ...This page intentionally left blank Chapter 5 Specifications 12 TRICON SmartTrol Installation and Maintenance Guide...

Страница 25: ...fits between the SmartTrol bezel and the front panel to form a NEMA 4 splash proof assembly when properly mounted To install the SmartTrol into a panel slip the gasket over the case of the SmartTrol a...

Страница 26: ...This page intentionally left blank Chapter 6 Mounting and Installation 14 TRICON SmartTrol Installation and Maintenance Guide...

Страница 27: ...the SmartTrol is powered by DC it cannot be used to provide DC power for TRICON E operation Use the same DC source to power both the SmartTrol and associated TRICON E transmitters See Figure 8 on pag...

Страница 28: ...le TRICON E Transmitter Pulse Output and Remote Reset Figure 5 SmartTrol and Two TRICON E Transmitters Pulse Output and Remote Reset 16 TRICON SmartTrol Installation and Maintenance Guide Chapter 7 Co...

Страница 29: ...power supplies Configure the SmartTrol to provide 24 VDC by tying the 12 VDC PIN 15 This jumper causes 24 VDC to appear across PIN 16 referenced to ground PIN 12 Figure 6 SmartTrol and 4 20 mA TRICON...

Страница 30: ...gure 7 SmartTrol with 4 20 mA Output Option and SmartChart and Single TRICON E Transmitter with Pulse Output 18 TRICON SmartTrol Installation and Maintenance Guide Chapter 7 Connections to the SmartTr...

Страница 31: ...ply to terminal 14 and the negative or ground side to terminal 12 Units Powered by DC voltage do not have an isolated voltage on terminals 15 and 16 Figure 8 SmartTrol Powered by 24 VDC Relays Control...

Страница 32: ...ingle TRICON S Transmitter Pulse Output and Remote Reset Order the SmartTrol from the factory configured for use with the TRICON S 20 TRICON SmartTrol Installation and Maintenance Guide Chapter 7 Conn...

Страница 33: ...Figure 10 SmartTrol with 4 20 mA Output Option and Remote Device and Battery Powered TRU MAG TRICON SmartTrol Installation and Maintenance Guide 21 Chapter 7 Connections to the SmartTrol...

Страница 34: ...Figure 11 SmartTrol with 4 20 mA Output Option and Remote Device and DC Powered TRU MAG 22 TRICON SmartTrol Installation and Maintenance Guide Chapter 7 Connections to the SmartTrol...

Страница 35: ..._____________________________________________________________ Window ________________________________________________________________ Sig Fig __________________________________________________________...

Страница 36: ...This page intentionally left blank Chapter 8 Programming Worksheet 24 TRICON SmartTrol Installation and Maintenance Guide...

Страница 37: ...ing selections for five parameters K Factor A and K Factor B Counter These factors are divided into the associated incoming pulses to develop the overall Total in the desired units of volume The K Fac...

Страница 38: ...to Zero or Set to Preset The selection of the counter operation depends on the application For simple monitoring of volume through the meter select Reset to Zero This mode is normal for volume measur...

Страница 39: ...by using two separate scaling factors The two input rates are scaled and combined into one rate that is the Total Rate from both inputs To program the ratemeter portion of the SmartTrol there are five...

Страница 40: ...per minute for the 4 Trident Turbine Weight This value represents how much the value of Rate changes as the SmartTrol re samples the input pulses to upgrade the Rate displayed The value can range from...

Страница 41: ...changes the lock condition Take care in documenting the code to prevent those authorized from being locked out The lock out code is used during normal operating of the SmartTrol After entering the lo...

Страница 42: ...nd never more than 600 GPM these values could be set to correspond to the 4 and 20 mA output levels respectively For flow values in between the low and high setpoints the output current is offset and...

Страница 43: ...Total or Grand Total to actuate the respective relay The same decimal location selected in the counter setup is also displayed in Preset A or B if the comparison is made with either Total or Grand To...

Страница 44: ...This page intentionally left blank Chapter 9 Using the Worksheet 32 TRICON SmartTrol Installation and Maintenance Guide...

Страница 45: ...mation for setting up the Counter Press Display D MENU Displays 1 second DEV TYPv ENT RTv CNTv D K FACT A Displays 1 second Current value blinks CLR 0 blinks Key in new Counter K Factor A from workshe...

Страница 46: ...eight value from the worksheet ENT WINDOW Current value CLR Key in new Window value from the worksheet ENT SIGFIG Current value CLR Key in the new significant value from the worksheet ENT SmartTrol re...

Страница 47: ...LOCKOUTv D OUTCARDv ENT UNIT Current Unit CLR UNIT 00 Enter new Unit Number from worksheet ENT PLv SERv Press D for Serial communications ENT BAUDRATE Displays 1 second v Current Baud Rate Press D unt...

Страница 48: ...rom the worksheet for 20 mA output ENT SmartTrol returns to normal operating mode Table 12 Setting Up the 4 20 mA OUTPUT Setting Up the Relay Operation This section provides information on setting up...

Страница 49: ...3 Setting Up the Relay Operation continued Setting Up Preset A This section provides information on setting up Preset A Press Display A PRESET A Displays 1 second Current value blinks CLR Type new Pre...

Страница 50: ...This page intentionally left blank Chapter 10 Setting Up the SmartTrol 38 TRICON SmartTrol Installation and Maintenance Guide...

Страница 51: ...AR TO SEND from SmartTrol 6 DSR DATA SET READY from SmartTrol 7 GND SIGNAL GROUND 8 RSLD RECEIVED SIGNAL DETECT 20 DTR DATA TERMINAL READY from host Table 16 Pin Assignments The SmartTrol only require...

Страница 52: ...the SmartTrol is not busy it should take no more than five mSec before it processes the command The communications response time depends on this delay the amount of data requested and the operating ba...

Страница 53: ...SET GRAND TOTAL TO XXX Table 17 Command Code Definitions continued Example Unit Number 1 This section provides an example of the SmartTrol s response to the command codes Host Command SmartTrol Respon...

Страница 54: ...This page intentionally left blank Chapter 11 RS 232C Serial Communication Operations 42 TRICON SmartTrol Installation and Maintenance Guide...

Страница 55: ...r from the date of shipment to the Buyer The Warranty is limited to repair or replacement of the defective unit at the option of Neptune This warranty is void if the product has been altered misused d...

Страница 56: ...This page intentionally left blank Chapter 12 Warranty 44 TRICON SmartTrol Installation and Maintenance Guide...

Страница 57: ...Press 2 if you do not have a Technical Support PIN 3 Enter the six digit PIN and press 4 Select one of the following options l Press 2 for Technical Support l Press 3 for maintenance contracts or rene...

Страница 58: ...This page intentionally left blank Chapter 13 Assistance 46 TRICON SmartTrol Installation and Maintenance Guide...

Страница 59: ...und Meter Turbine Side l HP PROTECTUS III Turbine Side l TRU MAG High Frequency OutPut K Factor l TRU MAG Pulse Rates TRICON E Performance Data This section provides performance data for the TRICON E...

Страница 60: ...20 mA output with the T 8 series is greater than the Max Flow listed for each meter size Trident Turbine Performance Data Size Max Flow GPM Max Continuous Flow GPM Min Flow GPM Pulses Gallon Pulse Ou...

Страница 61: ...Turbine Performance Data Size Max Flow GPM Max Continuous Flow GPM Min Flow GPM Pulses Gallon Pulse Output Max Flow Cont CPS Flow for 20 mA Output GPM 1 200 160 4 6 095 16 25 160 2 230 200 4 6 095 20...

Страница 62: ...in Compound Meters Refer to the appropriate chart for TRICON E performance data TRU FLO Compound Meter Turbine Side Size Max Flow GPM Max Continuous Flow GPM Min Flow GPM Pulses Gallon Pulse Output M...

Страница 63: ...h S N 31919282 10 7 000 5 500 50 0 1600 14 67 5 500 For 10 from S N 31919300 10 7 000 5 500 50 0 1472 13 49 5 981 Table 25 Trident PROTECTUS Turbine Side HP TRU FLO Compound Meter Turbine Side Size Ma...

Страница 64: ...333 57 78 9 209 Table 27 HP PROTECTUS III Turbine Side TRU MAG High Frequency Output K Factor Meter Size Pulses per Gallon Pulses per Liter Qmax Gallons per Minute Qmax Liters per Minute 3 25 228 6 66...

Страница 65: ...ut available only with the addition of post factory output cable Pulse Rates 10 units pulse default 100 units pulse 1000 units pulse High Frequency High Frequency pulse gal 3 4 6 8 10 25 228 16 362 6...

Страница 66: ...This page intentionally left blank Appendix A Specifications 54 TRICON SmartTrol Installation and Maintenance Guide...

Страница 67: ...40 __________________________________________________________________________________________________________ __________ 150 FIRST SCREEN HELD FOR 8 SECONDS THEN PROGRAM PROCEEDS 160 _________________...

Страница 68: ...CONTINUE UNTIL ENTER IS PRESSED 570 __________________________________________________________________________________________________________ __________ 580 IF INKEY CHR 13 THEN 580 590 ____________...

Страница 69: ...Y E OR PARITY O OR PARITY S OR PARITY M THEN 970 ELSE 940 940 LOCATE 22 950 PRINT STRING 79 32 960 GOTO 910 970 COMFIL CPM PORT BAUDRATE PARITY 7 980 __________________________________________________...

Страница 70: ...300 IF DR 0 THEN PRINT 1 2 1 TRANSMIT RATE ELSE PRINT 1 2 1 TRANSMIT RATE 1310 IF DT 0 THEN PRINT 1 3 1 TRANSMIT GRAND TOTAL ELSE PRINT 1 3 1 TRANSMIT GRAND TOTAL 1320 IF PA 0 THEN PRINT 1 4 1 TRANSMI...

Страница 71: ...IF DESELECTING 7 PBSN 1790 GOTO 1230 1800 CLS 1810 PRINT COMMUNICATIONS ARE BEING OPENED WITH THESE PARAMETERS 1820 LOCATE 4 1830 PRINT COMFIL 1840 ____________________________________________________...

Страница 72: ...2040 PRINT IS SET TO COMMUNICATION PROGRAM VALUES CHECK WIRING 2050 LOCATE 10 2060 R X 2070 INPUT DO YOU WANT TO RESTART Y YES N NO R 2080 IF RS Y THEN 430 IF R N THEN 2090 2090 LOCATE 10 2100 PRINT...

Страница 73: ..._______________________________________________________________ __________ 2440 END SmartTrol COMMAND STRING WITH CAREGIVER RETURN FOR SmartTrol PROCESSING 2450 _______________________________________...

Страница 74: ...This page intentionally left blank Appendix B Communications Program 62 TRICON SmartTrol Installation and Maintenance Guide...

Страница 75: ...closure rates GAL IMP GAL or LITRES CONTACT CU FT CONTACT CU METERS CONTACT METER 1 10 100 1000 1 10 100 1000 0 1 1 10 100 1000 1 T 10 Y Y Y N Y Y Y N N N N N N 1 2 T 10 N Y Y Y Y Y Y Y N N N N N 1 4...

Страница 76: ...This page intentionally left blank Appendix C TRICON S 64 TRICON SmartTrol Installation and Maintenance Guide...

Страница 77: ...the meter or remove the register from the meter until the procedure is complete Note the current register reading Overview of the Procedures This section provides an overview of the procedures to mak...

Страница 78: ...formation on how to enter a current register reading Tap Display A PRESET A Displays 1 second CLR Enter the current register reading ENT SmartTrol returns to normal operating mode CLR SmartTrol displa...

Страница 79: ...s Total as displayed on the SmartTrol You may need to perform this procedure periodically due to rounding errors in the K Factor To improve the matching of the percentage difference between Total and...

Страница 80: ...preceding procedure to make Total agrees with and tracks the register reading After you set up the SmartTrol with Total tracking the register reading DO NOT touch CLR when Total is displayed If you d...

Страница 81: ...The communication rate in bits per seconds C CPS Counts Per Second D DCE Data Communications Equipment E EIA Electrical Industry Association G GPM Gallons per minute TRICON SmartTrol Installation and...

Страница 82: ...ing in the data transmission Q QMAX Flow rate at 150 Hz max pulse rate R Rate Represents the volume of liquid passing through the meter in a unit of time RMA Return Material Authorization T Totalizati...

Страница 83: ...Glossary VDC Direct Current Voltage TRICON SmartTrol Installation and Maintenance Guide 71...

Страница 84: ...This page intentionally left blank 72 TRICON SmartTrol Installation and Maintenance Guide Glossary...

Страница 85: ...ation 26 current register reading 65 customer support 45 D data lost 26 DC 19 DCE 39 decimal points 9 27 DISC elements 50 display grand total 5 rate 6 total 5 duplex mode 40 E EIA 39 H HP PROTECTUS 52...

Страница 86: ...r 8 27 register tracking 65 relay operations 30 relays 1 8 19 reset 7 26 manual 26 S schematics 15 serial 29 communications 39 set up counter 33 lock out code 34 outcard RS 232 35 output 4 20mA 36 pre...

Страница 87: ...28 performance data 48 TRU FLO 1 50 51 TRU MAG 53 battery powered 21 DC powered 22 U unit number 29 V VDC 17 voltage 19 volume fractional units 25 W warranty 43 weight 28 worksheet programming 23 usin...

Страница 88: ...76 TRICON SmartTrol Installation and Maintenance Guide Index This page intentionally left blank...

Страница 89: ......

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