9
40. Bevel Nut
41. Stabiliser Mounting Hole
42. Rear Carrying Handle
43. Rear Stabiliser
44. Clamp Mounting Thread
45. Clamp Mounting
46. Latching Pin
47. Mains Cable
48. Mains Cable Grommet
49. On/Off Trigger Switch
50. Blade Label
51. Blade Flange
Intended Use
Mains-powered portable or bench-mounted power tool for cutting through wood and other materials. Straight,
bevel, mitre and compound (mitre+bevel) cuts. The included saw blade is suitable for natural wood and man-
made composite wood materials.
Unpacking Your Tool
• Carefully unpack and inspect your tool. Fully familiarise yourself with all its features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged,
have such parts replaced before attempting to use this tool
Before Use
WARNING:
Ensure the tool is disconnected from the power supply before attaching or changing any
accessories, or making any adjustments.
Bench mounting
IMPORTANT:
It is recommended to mount the saw to a bench or board. Although the saw can be used
without mounting to a bench or board there is a greater safety risk in use.
• Mount the saw to a level, horizontal bench or work table using bolts, washers and locking nuts (not supplied)
through the Bench Mounting Holes (23)
• DO NOT over-tighten or the base may be damaged, or use bolts that are not a good fit for the Bench Mounting
Holes
• Alternatively, mount the saw on 13mm or thicker board, and clamp the board to the work support; this makes
it easy to relocate the saw, clamping it to a work support wherever needed
• When using a board it may be necessary to countersink the washers and nuts so the board is level on the
surface it is used on
CAUTION:
Make sure the mounting surface is not warped as an uneven surface can cause binding and
inaccurate sawing
Fitting the rear stabiliser and workpiece supports
• When the saw is not fitted to a bench or board, always fit the Rear Stabiliser (43) into the two Stabiliser
Mounting Holes (41). The Rear Stabiliser helps prevent the saw from tipping in use. The Rear Stabiliser is
secured with a screw on one side only (provided) underneath the table
• Loosen the Workpiece Support Knobs (24) and fit a Workpiece Support (25) to both sides of the saw and
retighten the screws if not pre-fitted
Dust Extraction
• The Dust Bag (33) fits over the Dust Port (1). For most efficient operation, empty the Dust Bag when it is no
more than half full; this allows better air flow through the Dust Bag
• Optimal dust extraction is achieved by connecting a dust extraction system or vacuum cleaner to the Dust
Port. A dust port adaptor may be required to fit your dust extraction connection
Transportation
• When transporting the saw, only use the Operating Handle (4) and Rear Carrying Handle (42) if the saw is
detached from a board or bench and no material is clamped to the base. When the saw is mounted to another
surface, move by holding the board or bench only and keep the tool upright. The saw can be stored and
transported with the cutter head lowered and secured by the Latching Pin (46); however, there is a small risk
that vibration in transit could cause the Latching Pin to move allowing the cutter head to rise
Fitting and removing the blade
WARNING:
Never fit and use a blade that is visibly damaged, deformed or has dull or missing teeth.
WARNING:
Wear gloves when handling blades.
WARNING:
Never attempt to use a blade larger than the stated capacity of the saw, as it might come into
contact with the blade guards. Never use a blade that is too thick to allow the outer blade washer to engage
with the flats on the spindle; it will prevent the blade screw from properly securing the blade on the spindle.
WARNING:
Do not use the saw to cut metal or masonry unless the saw blade is specifically designed for that
material and any dust or swarf can be correctly and safely removed in use.
WARNING:
Ensure any spacers and spindle rings that may be required are provided by the manufacturer of
the blade or confirmed as compatible.
WARNING:
Never fit and use a blade made from high speed steel (HSS).
IMPORTANT:
Even if the blade is pre-fitted, if this is the first use of the tool always check the blade is securely
fitted before use.
Note:
Cutter head is a description of the section of the tool incorporating the motor, blade assembly and
pivoting arm. On a sliding mitre saw it is the section that traverses the pole arm or arms.
1. Disconnect the Mains Cable (47) from the mains socket
2. Slide the Latching Pin (46) out so the cutter head can be raised
3. Press the Release Lever (5) and lower the cutter head using the Operating Handle (4) to the lowest point with
the teeth of the Saw Blade (10) entering the Blade Channel (12)
4. Slide the Latching Pin in to hold the cutter head in this lowered position
5. Loosen the Blade Panel Screws (55 & 57) so the Blade Panel (56) can be moved slightly for clear access to the
Blade Bolt (53)
6. Press the Spindle Lock (9) and rotate the blade until the spindle locks
7. Use the Blade Hex Key (71) to remove the Blade Bolt, Blade Washer (52) (if fitted) and Blade Flange (51)
Note:
The mounting has a LH thread so rotate the hex key clockwise to unscrew the Blade Bolt
8. While holding the Operating Handle move the Latching Pin so the cutter head can be raised slightly so the
existing blade can be removed
9. Check the Saw Blade that will be fitted to ensure it is not heavily worn, bent or damaged and no teeth
are missing
10. Check the Blade Direction Indicator (54) matches the Rotation Indicator (8). The teeth must point down
towards the workpiece and the maximum rpm speed stated on the Blade Label (50) must match or exceed
that of the no load speed of the saw (see Specification)
11. Check the blade mounting is clean and clear of swarf and dust and fit the blade into the recess and onto the
blade mounting
12. Press the Spindle Lock and refit the Blade Flange, Blade Washer and Blade Bolt and tighten securely anti-
clockwise without over-tightening. Do not leave the Blade Hex Key in the bolt after tightening
13. Move the Blade Panel back into position and tighten the Blade Panel Screws
14. Check the normal operation of the Rotating Blade Guard (11) by pressing the Release Lever and moving the
cutter head up and down with the Operating Handle
15. Reconnect to mains power and run the saw for a short time to make sure the blade is rotating and
operating correctly
Depth Adjustment
The mitre saw is fitted with a master depth adjustment and user depth adjustment.
To adjust the depth of cut typically for trench cuts:
1. Use a small workpiece with the required depth marked in pencil on the side
2. Setup the cutter head so you can control the height of the blade with the Operating Handle (4) as per
normal operation
3. Adjust the Depth Adjustment Knob (68) by turning clockwise so the depth of cut is reduced. The Depth
Adjustment Knob end will contact the Depth Plate (69) as the cutter head is lowered. Make adjustments
until the required depth is achieved using the small workpiece to the side of the blade
4. Perform the cut as required
5. Reset the Depth Adjustment Knob position so it no longer prevents the cutter head from stopping before the
master depth position
Adjusting master depth should never be done for trench cuts. Use the Depth Adjustment Knob instead. In normal
use the master depth does not need to be altered. The master depth adjustment should only be adjusted with
extreme caution as set incorrectly the blade may contact the bottom of the base. To alter the master depth
(typically fine adjustment after a blade change):
52. Blade Washer
53. Blade Bolt
54. Blade Direction Indicator
55. Blade Panel Screw
56. Blade Panel
57. Blade Panel Screw
58. 45° Right Bevel Locking Nut
59. 45° Right Bevel Bolt
60. Bevel Angle Indicator Screw
61. Bevel Angle Indicator
62. Bevel Angle Gauge
63. 0° Bolt
64. 0° Locking Nut
65. 0° Stop
66. Depth Adjustment Locking Nut
67. Depth Adjustment Bolt
68. Depth Adjustment Knob
69. Depth Plate
70. Depth Stop
71. Blade Hex Key
72. Worklight On/Off Switch
73. Laser On/Off Switch
74. Fence Hex Key
