User’s Manual
Line Scan Camera
Type: XCM2040SAT2
NIPPON ELECTRO-SENSORY DEVICES
CORPORATION
Страница 1: ...User s Manual Line Scan Camera Type XCM2040SAT2 NIPPON ELECTRO SENSORY DEVICES CORPORATION...
Страница 2: ...in which case the user will be required to correct the interference at his or her own expense For Customers in the EU This equipment has been tested and found to comply with the essential requirement...
Страница 3: ...n this manual When hands are wet avoid handling this product and do not touch any of the connection cable pins or other metallic components Do not operate this product in an environment that is expose...
Страница 4: ...atch the glass Use of non infrared lighting such as a fluorescent lamp is recommended If halogen lighting is employed always install an infrared filter into your system configuration Please note that...
Страница 5: ...l damages loss of corporate profits interruption of business etc resulting form use or non use of this product The manufacturer assumes no responsibility for damages resulting from failure to follow t...
Страница 6: ...ol 24 4 1 Flow of Camera Control 24 4 1 1 Command Overview 24 4 1 2 Camera Receiving Message PC Sending Command 24 4 1 3 Camera Sending Message PC Receiving Message 25 4 1 4 Camera Control Commands 26...
Страница 7: ...nal Trigger Exposure Mode External trigger edge 40 4 8 3 External Trigger Exposure Mode Trigger Level 41 4 9 Setting Offset 42 4 10 Setting Gain 43 4 11 Pixel Correction 44 4 11 1 How to calibrate the...
Страница 8: ...ication 66 8 5 6 Export Parameters to text file 67 8 5 7 Import Parameters from text file 67 8 6 Control 68 8 6 1 Gains and Offsets 68 8 6 2 Clock Integration 69 8 6 3 Exposure mode Trigger Mode Video...
Страница 9: ...power source DC 12V to 15V for operation Flat field correction minimizes lens vignetting non uniform lighting and sensor FPN and PRNU 1 2 Application Inspection of Transparent panels and PCBs Visual...
Страница 10: ...ts Typical detection item chip dent scratch chip of roller end face external dimensions Device specification 1 Camera Line scan camera of number of 2048 pixels 2 Controller Dedicated software for PC s...
Страница 11: ...Initial Value Daylight Fluorescent Light 0 1 Visible Area 400 700nm Responsivity V lx s typically Minimum Gain Pixel Correction Initial Value Daylight Fluorescent Light 50 Visible Area 400 700nm Analo...
Страница 12: ...fset Video Output Adjustable 3 Programmable Exposure Control 4 Scan Direction Switching Note 1 DN Digital Number 8bit 0 255 10bit 0 1023 2 Measurements were made at room temperature and daylight fluor...
Страница 13: ...he front 8 at the side to set the camera Or use the 1 4 20UNC screw hole for a tripod 1 place at bottom If using the front panel M4 mounting holes 4 places at front 8 places at side the screw length f...
Страница 14: ...00 60 73 5 32 59 1 7 1 1 4 20UNC DEEP 6 1st Pixel 2048 4 M4 DEEP 6 TOP BOTTOM 4 M4 DEEP 6 BOTTOM SIDE 4 M4 DEEP 6 FRONT 40 5 74 18 64 indicator 5 40 50 Power Connector CameraLink Connector Nikon Fmont...
Страница 15: ...GITAL LINE SCAN CAMERA CLISBee S MADE IN JAPAN NIPPON ELECTRO SENSORY DEVICES CORP MADE IN JAPAN NIPPON ELECTRO SENSORY DEVICES CORP 39 100 60 44 5 3 59 1 1 4 20UNC DEEP 6 4 M4 DEEP 6 TOP BOTTOM 4 M4...
Страница 16: ...light after examining which element the customer values enough 2 Keep these guidelines in mind when setting up your light source LED light sources are relatively inexpensive provide a uniform field an...
Страница 17: ...two connectors in Base Configuration of Camera Link please after confirming the specification of a frame grabber board and connect it Connect the camera with the designated power supply Notes Use the...
Страница 18: ...actual maximum transmission distance becomes less than 10m at faster clock speeds though the transmission distance of 10m is feasible at slower clock speeds The following table shows values being cal...
Страница 19: ...out of input output connecters and the LED indicator are as follows indicator Power Connector HIROSE HR10A 4P CameraLink Connector MDR26 POWER DC12 15V CL DATA CTRL CLISBee S Figure 3 2 1 Input Output...
Страница 20: ...CK40 hannel ink us CC CC CC X1 X0 X2 X3 XClk 100 100 100 100 100 100 100 100 100 100 100 SerTFG SerTC CC1 CC2 CC3 CC4 26 pin MDR Connector X1 X0 X2 X3 XClk SerTFG SerTC CC1 CC2 CC3 CC4 LVDS_DRIVER NS...
Страница 21: ...Channel Link receiver side to 100 ohm termination Figure 3 3 2 Circuit of LVDS The camera has 26 pin MDR connectors for control signals of Camera Link data signals and serial communications Figure 3...
Страница 22: ...f Signals Inner Shield Shield cable GND X0 X0 X3 X3 Data output Channel Link Xclk Xclk Clock output for above data output synchronization Channel Link SerTC SerTC Serial data input LVDS SerTFG SerTFG...
Страница 23: ...es 1 When selecting a power source choose one with the capacity to allow for inrush current 15W or more recommended 2 Insert the cable plug securely until it locks into position This is to prevent the...
Страница 24: ...ses a simple ASCII based command Communication begins when the computer sends control commands to the camera The camera receives and interprets the computer commands and then executes control operatio...
Страница 25: ...ed text 0 x 0D EOT Send command all text end text 0 x 04 Table 4 1 3 1 Error Messages Camera Response Meaning OK Camera executed command CMD ERR Command is not valid CMD OVR ERR Command text line is t...
Страница 26: ...048 pixel 2Tap 53 6 6553 4 s 2048 pixel 1Tap Output Signal Setting voa 0 1 1 to 4 8bit 10bit 1024 pixel 2Tap 2048 pixel 2Tap 1024 pixel 1Tap 2048 pixel 1Tap Test Pattern tpn 0 1 OFF ON Pixel Correctio...
Страница 27: ...n Programmable Exposure Time int 2 1974 197 4 s Output Signal Setting voa 0 2 8bit 2048pixel 2Tap Test Pattern tpn 0 OFF Pixel Correction Setting shc 1 512 Factory correction data ON User correction t...
Страница 28: ...Setting Digital Offset Sets digital offset 15 to 15 1DN step at 8bit 60 to 60 4DN step at 10bit Format S2 CMD VAL1 CR Format R1 R CR SB CR EOT CMD odx VAL 15 to 15 Example odx 5 CR Setting digital of...
Страница 29: ...4 2 6 Setting Output Signals Setting Data Format Sets the data format of output signals Format S3 CMD VAL1 VAL2 CR Format R1 R CR SB CR EOT CMD voa VAL1 0 1 0 8bit 1 10bit VAL2 1 to 4 1 1024 pixel 2Ta...
Страница 30: ...rmat S3 CMD VAL1 VAL2 CR FormatR1 R CR SB CR EOT CMD shc VAL1 0 1 2 0 Correction OFF 1 Factory correction data ON 2 User correction target value ON VAL2 0 to 1023 Setting user correction target value...
Страница 31: ...1 CMD CR Format R2 R CR MEM CR SB CR EOT CMD rst Example rst CR OK CR Type XCM2040SAT2 CR Ver 1 05_0x4004 CR Serial 123456 CR Sensor 12 CR Background Offset 3 CR Latter Harf of Tap Order 0 CR gax 1 CR...
Страница 32: ...1 05_0x4004 CR Serial 123456 CR Sensor 12 CR Background Offset 3 CR Latter Harf of Tap Order 0 CR gax 1 CR gdx 0 CR odx 0 CR inm 0 CR int 2 1974 CR voa 0 2 CR tpn 0 CR shc 1 512 CR rev 0 CR rfd CR EOT...
Страница 33: ...CMD CR Format R2 R CR MEM CR SB CR EOT CMD sta Example sta CR OK CR Type XCM2040SAT2 CR Ver 1 05_0x4004 CR Serial 123456 CR Sensor 12 CR Background Offset 3 CR Latter Harf of Tap Order 0 CR gax 1 CR g...
Страница 34: ...1 FPGA Processing Block Diagram 4 4 Startup After turning on the camera run a startup procedure before it starts getting images and outputting data It takes about four seconds The start up is execute...
Страница 35: ...he camera power is disconnected while rewriting the memory the whole data saved in the memory will be deleted 4 As it takes several seconds to rewrite the memory do not disconnect power supply before...
Страница 36: ...Setup Value Communication Speed Baud rate 9600bps Data Length 8bit Parity Bit None Stop bit 1bit Flow Control None 4 7 Video Output Format The camera outputs 8 bit or 10 bit digital data through 4 ta...
Страница 37: ...22 1023 1024 2045 2046 2047 2048 1 2 3 4 511 512 513 514 1025 1026 1027 1028 1535 1536 1537 1538 buffer 2048pixel TAP1 1 2 3 2047 2048 1021 1022 1023 1024 2045 2046 2047 2048 1024Pixel 2Tap 2048Pixel...
Страница 38: ...45 2047 2 4 6 8 2042 2044 2046 2048 Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Invalid Tap1 Tap2 2048Pixel 2Tap XCLK DVAL L...
Страница 39: ...grammable parameters exposure time and readout time Table 4 8 1 1 Programmable Exposure Time Item symbol 1024 pixel 2TAP 2048 pixel 2TAP 1024 pixel 1TAP 2048 pixel 1TAP Programmable exposure time P 13...
Страница 40: ...r exposure mode Trigger Edge the exposure time is determined by the setting through the sireial communication each exposure starts with the rising edge and the line period is determined by the time fr...
Страница 41: ...out LVAL R P S 1 The t 2 See 4 8 1 1 for the value of P and S In external trigger exposure mode Trigger Level the y the high trigger pulse time each exposure starts with the rising edge and the line p...
Страница 42: ...ange Figure 4 8 3 1 External Trigger Trigger Level Exposure Mode N The timing of reading out does one scanning delay from the exposure 4 9 Setting Offset 60 60 DN whe ommand odx Figure 4 9 1 Saturatio...
Страница 43: ...ommand Digital gain can be changed by sending the gdx command Figure 4 10 1 Gain Adjustment Gain Sensitivity of digital gain x1 pixel correction default factory white correction dat Table 4 10 1 Gain...
Страница 44: ...perfect dark factory correction Cal_wh Output data of each pixel in uniform illumination factory correction or when viewing a subject for correction user white correction Target_Val Target value for...
Страница 45: ...shading by both the lens and the light source will be simultaneously corrected At this time please defocus to avoid being affected by the non uniformity of the object 2 Send the wht CR command throug...
Страница 46: ...ements of 1DN to 255DN in order from the first pixel 0DN This pattern is repeatedly output 12 Test Pattern This camera can generate a test pattern Use the test pattern to verify the proper timing and...
Страница 47: ...4 Test Image of 8bit 2048 Pixels his Figure 4 12 3 Test Pattern of 8bit 2048 Pixels It increases in increments of 1DN to 1023DN in order from the first pixel 0DN T pattern is repeatedly output XCM204...
Страница 48: ...2 5 Test Pattern of 8bit 1024 Pixels Figure 4 12 6 Test Image of 8bit 1024 Pixels It increases in increments of 1DN to 255DN in order from the first pixel 0DN This pattern is repeatedly output XCM2040...
Страница 49: ...9 NED Figure 4 12 7 Test Pattern of 10bit 1024 Pixels Figure 4 12 8 Test Image of 10bit 1024 Pixels It increases in increments of 1DN to 1023DN in order from the first pixel 0DN XCM2040SAT2 UME 0011 0...
Страница 50: ...something that the connection direction is specified in the Camera Link cable If one of the connectors says Camera side connect it to the camera Confirm the connection with the Camera Link cable and...
Страница 51: ...ity Launch Click Memory Dump and wait for the Figure 5 2 1 Confirmation of Connection 2 Set a trigger mode and a video output mode with the camera control utility Figure 5 2 2 Setting of Exposure Mode...
Страница 52: ...52 NED 3 Capture images u case of Matrox s Solios it is convenient to use Intellicam Figure 5 2 3 Solios Intellicam dcf Window sing a camera interface board utility In XCM2040SAT2 UME 0011 02...
Страница 53: ...nk cables are connected to the camera correctly Camera Link cables come under the influence of noise when the cables are laid near a light source inverter line or a power line Note The personal comput...
Страница 54: ...lint free cloth wiper moistened with ethyl alcohol carefully and slowly Electrostatic Discharge and the Sensor CMOS sen ecome defective Protecting Against Dust Oil and Scratches The CMOS sensor ther...
Страница 55: ...ecified voltage The capacity of the power source is enough No No Yes Connect the camera and the frame grabber board with camera cables After being energized set up the frame grabber board suitably Is...
Страница 56: ...crease the light intensity and vice versa No image at the full aperture T ra the image sensor are aligned he optical axes of the came and Check the compatibility between the camera and the frame grabb...
Страница 57: ...tem r more years or the ambient perature is higher than room perature Check the condition of the power supply The camera and or cables are used in a moving environment attached to a machine which app...
Страница 58: ...transmission rate The cables should not be too long to avoid the noise disturbance a cables in a The power source has no fluctuation in voltage and is not deteriorated Use a stable power supply The c...
Страница 59: ...camera will become hotter than the ambient temperature while in operation w sufficient air circulation around the camera to give it the longer life because of self heating Allo No Keep the ambient te...
Страница 60: ...rements PC PC AT compatible Operating System Microsoft Windows d Free disk space 1 2MB It may fluctua ber of camera parameter files Connection Camera Link frame grabber board Camera Link cables 3 Inst...
Страница 61: ...ttons in the tool bar have the following functions A Exporting parameters in the text file format B Connection with the camera C Disconnection D Setting Communication E Version Information Open Window...
Страница 62: ...out this operation after it has been set up correctly 8 5 2 1 Selecting inte 1 Click button D 2 Select the interface in Drop down list box 3 Click Setting button to set the interface See 8 5 2 2 and 8...
Страница 63: ...ct is shown follow there 1 Port Select connecting port 3 Data bits 8 4 Parity None 5 Stop bits 1 6 Flow control None Note Other parameters are not used 2 Click OK button Click Cancel button when stopp...
Страница 64: ...tion after it has been set up co Note DLL for Camera Link API is provided by the manufacturer of the grabber board Some frame grabber boards are connected directly to the PC s COM port in this case se...
Страница 65: ...mand to receiving the first data Next Receive The maximum time between a letter and the next one The maximum time until finishing sending a command ter it has been set up e Memory Dump button to acqui...
Страница 66: ...5 4 Disconnect and end program Click button C Then click X button in the upper right of the window 8 5 5 Check of the contents of communication Click Console tag near the bottom window XCM2040SAT2 UME...
Страница 67: ...and click Save button Present setting value of each control is saved by text format 8 5 7 Import Parameters from text file 1 Select menu File Text Load 2 Input file name and click Open button Each co...
Страница 68: ...a every time you make a selection from the menu in the drop down list box Note This camera does not use Analog 2 Digital Set a value with the slider the edit box or the spin button Then click Send but...
Страница 69: ...he value at exposure time Integration Time are displayed by the unit of s 2 The calculating formula and the value of PaddingTime are displayed by the unit of s 3 The calculation value at scanning cycl...
Страница 70: ...ideo Exposure mode Trigger Mode Select Free Run E Trigger level The from the menu in the drop down list box Video output Select the number of the output bit and the output block T the camera every tim...
Страница 71: ...Saving the data in the camera s flash memory Flash Initialize Initializing the camera s flash memory with the factory standard data Note It takes a while to save and initialize Operating it in the Int...
Страница 72: ...ut notice the part or all of this software and this book is prohibited 2 Reverse engineering decompiling disassembling and modifying without notice the are is prohibited 3 The specification of this so...
Страница 73: ...2 Japan 5300 Fax 81 6 6534 6080 To 14 Japan Nishi Nippon Branch Twin Square 1 8 28 Enokida Hakata ku Fukuoka 812 0004 Japan Phone 81 92 451 9333 Fax 81 92 451 9335 URL http ned sensor co jp the expres...
Страница 74: ...get the status by using CLISBeeCtrl The example of the camera status sta Ver 1 05_0x4004 CR CR CR gax 1 CR tpn 0 CR If there is troubleshoo In such 1 executing the sta command or 2 clicking Memory Dum...
Страница 75: ...75 NED Revision History R N evision umber Date Changes 01 27 Dec 2010 Initial release 02 10 Jun 2011 Add calculated value of maximum cable length XCM2040SAT2 UME 0011 02...
