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Содержание TAC 1.0

Страница 1: ...Z GO E E Z Z Z G G GO O O TX X XT T T T T T TX X X XT T 4 48 8 C Co o o on nv v v ve e er r r rs si io o o o on n 4 48 8 8 8 C C C C C C Co o o on n n nv v ve e e er r rs s si i io o o o on n C C CL L LU U UB B B B C C CA A AR R R P P Pr r re e ec c ce e ed d de en nt t C Co o on n n nv v v v ve e e e e e er r r r r r r rs s s si i i i i i i i io o o o on n n n n n n n n n 6 6 60 00 0 0A A A 4 4 4...

Страница 2: ... ĂŶĚ Π ĂƌĞ ƌĞŐŝƐƚĞƌĞĚ ƚƌĂĚĞŵĂƌŬƐ ŽĨ ŶŐĞƌƐŽůů ZĂŶĚ ŶĐ zĂŵĂŚĂΠ ƚŚĞ ƚƵŶŝŶŐ ĨŽƌŬ ůŽŐŽ ͲϭϰΠ ͲϭϵΠ ͲϮϮΠ ͲϮϰΠ ͲϮϵΠ ĂŶĚ ƌŝǀĞΠ ĂƌĞ ƌĞŐŝƐƚĞƌĞĚ ƚƌĂĚĞŵĂƌŬƐ ŽĨ ƚŚĞ zĂŵĂŚĂ ŽůĨ Ăƌ ŽŵƉĂŶLJ zĂŵĂŚĂ Ϳ hZd ŝƐ Ă ƚƌĂĚĞŵĂƌŬ ŽĨ ƵƌƟƐ ŶĚƵƐƚƌŝĞƐ ZĞĨĞƌĞŶĐĞƐ ƚŽ Ͳ Ͳ KΠ ůƵď ĂƌΠ zĂŵĂŚĂΠ Žƌ ŽƚŚĞƌ ŵĂŶƵĨĂĐƚƵƌĞƌƐ ŽŶ ƚŚŝƐ ŵĂŶƵĂů Žƌ ĂŶLJ ĂƐƐŽĐŝĂƚĞĚ ĞůĞĐƚƌŽŶŝĐ Žƌ ƉƌŝŶƚĞĚ ƉƵďůŝĐĂƟŽŶ ĂƌĞ ƐŽůĞůLJ ĨŽƌ ƉƵƌƉŽƐĞƐ ŽĨ ŝĚĞŶƟĨLJŝŶŐ ŐŽůĨ ĐĂƌƚƐ TABLE OF...

Страница 3: ... Safety Warnings 5 Controller Parts List 6 Wiring Parts List 7 Installation Instructions Warning Tools Required 8 RXV with Curtis Connection 9 RXV23 with Danaher Connection 13 TXT 48 AC Conversion 17 Club Car IQ Precedent AC Conversion 21 Troubleshooting 25 Accessories 30 Appendix A 5 KW AC Motor Techsheets 31 Warranty 34 ...

Страница 4: ...NING mASH IS GIVEN BY THE 4 IF PRESENT THE controller will reduce the amount of power it supplies to the motor to protect the motor s Cycling the key will reset full controller power for 1 minute but doing so repeatedly will adversely affect the life of your motor Recharge the batteries as soon as possible Motor Stability Concerns s In rare instances some brands of motors may exhibit hunting pulsi...

Страница 5: ...he use of information contained in the manual If it is lost or damaged please contact your local dealer s Navitas Vehicle Systems Ltd reserves the right to make changes to the controller parts of the controller accessories labelling or instructions without obligation to make these changes on units previously sold s 0RODUCT AND SPECIlCATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE OR OBLIGATION ATTENT...

Страница 6: ...eeds Up to 25 MPH Factory settings on controller have been set using 18 inch diameter tires non performance motor up to 25 MPH limit with vehicle speed sensor installed s Operators Users of Navitas golf car and LSV equipped products must follow published golf car LSV federal state county municipal bylaws regulations issued for your use area For operation use beyond golf car LSV regulations guideli...

Страница 7: ...Controller 600A 1 TAC Harness for RXV23 Danaher 1 TAC RXV23 Mounting Plate Kit 1 OTF 1 0 Programmer 1 Cable for RXV 23B 1 Wiring for RXV23 resistor 1 TAC IQ PRECEDENT 10 000747 not released PART DESCRIPTION QTY TAC Controller 600A 1 TAC Harness for IQ 1 TAC IQ Mounting Plate Kit 1 OTF 1 0 Programmer 1 AC Motor 5KW 34V 10T Green 1 AC Motor Adapter 1 Cable for TAC TXT IQ Speed Sensor Motor Temperatu...

Страница 8: ...s The Key is turned OFF and removed from the ignition s The parking brake is engaged s Before testing the controller vehicle make sure ALL four wheels are off the ground AND SUPPORTED WITH JACK STANDS s The area around the vehicle must be clear Keep all people children and pets away from the vehicle when installing servicing or testing the vehicle s Read NAVITAS 600A 48 72V Controller Installation...

Страница 9: ...glasses s Flashlight optional REQUIRED TOOLS PARTS Disconnect all batteries before beginning installation If the car has a Run Tow switch you MUST PLACE THE SWITCH IN THE 4 7 POSITION lRSTÐ CAUTION PURCHASED PARTS s 600 Amp Controller w Bluetooth s Connector Cable s Mounting Plate w hardware s On The Fly Programmer ALL 6 mm Bolt 60 in lbs 5 ft lbs 6 8 Nm Battery 5 16 Thread 90 in lbs ...

Страница 10: ...LEAVE NUTS LOSE UNDERNEATH s NSERT STABILIZER STAND WITHOUT BOLTS AT THE BOTTOM OF THE PLATE TIGHTEN WITH BEVELLED SCREW from on top of the plate s DD PLATE ON TO STANDS TIGHTEN IT DOWN FROM THE TOP AND FROM UNDERNEATH NOTE POSITION plate so the end with 4 holes points towards front of car s Tighten plate from underneath car 5 Mount Controller s NSERT LOCK WASHER AND WASHER INTO CORNERS OF PLATE L...

Страница 11: ...TO CONTROLLER PUSH TAB TO LOCK hCLICKv CONNECTOR s Insert harness into original controller connector s Programming end of Curtis harness will NOT be used s Zip tie to resistor cage mount s Re connect cover 8 Install On the Fly Programmer Optional s Unclip the three nuts to remove cup holders s Feed end of cable through body hole on the dash and leave enough slack to mount the OTF on the dash s Mou...

Страница 12: ...5V 1 Digital Ground 2 5V Output 3 Fused Ground 4 OnTheFly Programmer Acceleration 5 Throttle Input 6 Analog Brake Input 7 Analog Ground 8 Reverse Switch Input 9 Digital Ground 10 Throttle Start Switch Foot Switch 11 OnTheFly Programmer Lock 12 Encoder Input C 13 Factory Programming 14 Serial RX Line 15 Serial TX Line 16 Digital Ground 17 Key Switch Input 18 Charger Interlock Input 19 Tow Switch In...

Страница 13: ...INSTALLATION SERVICE MANUAL 12 INSTALLATION INSTRUCTIONS RXV Installation cont d Pinout for Harness Ê ...

Страница 14: ...WASHER AND LOCK WASHER UNDERNEATH mOOR BOARD LEAVE NUTS LOSE UNDERNEATH s DD PLATE ON TO STANDS ALIGN WITH THE 3OLENOID OLTS TO lT THROUGH DEGREE UPRIGHT OF PLATE Tighten it down from the top and from underneath note position plate so the end with 4 holes points towards front of car and the top left hole beside where Solenoid is to be re mounted s Tighten plate from underneath car INSTALLATION INS...

Страница 15: ... motor phase cables U V W s Connect battery to B from solenoid 6 Install Navitas Adaptor Harness s Connect Navitas adaptor harness to controller push and listen for click to lock the connector s Connect OEM wire harness to adaptor harness 7 Install On The Fly Programmer optional s Install OTF optional see install description in RXV INSTALL instructions p10 s Connect OTF to Navitas adaptor harness ...

Страница 16: ...0RWRU 7HPSHUDWXUH 1 3 3 3 3 3 3 3 3 9 5HY X 1 9 LJLWDO URXQG 9 2XWSXW XVHG URXQG 2Q7KH O 3URJUDPPHU FFHOHUDWLRQ 7KURWWOH QSXW QDORJ UDNH QSXW QDORJ URXQG 5HYHUVH 6ZLWFK QSXW LJLWDO URXQG 7KURWWOH 6WDUW 6ZLWFK RRW 6ZLWFK 2Q7KH O 3URJUDPPHU RFN QFRGHU QSXW DFWRU 3URJUDPPLQJ 6HULDO 5 LQH 6HULDO 7 LQH LJLWDO URXQG H 6ZLWFK QSXW KDUJHU QWHUORFN QSXW 7RZ 6ZLWFK QSXW 1 LJLWDO URXQG RJLF 3RZHU QDORJ URXQG...

Страница 17: ...anaher Installation cont d Pinout for Harness 0RWRU 6SHHG 6HQVRU 0RWRU 7HPS 6HQVRU 7KURWWOH 3 1 1 3 3 3 WXUH 3 3 3 3 3 3 3 3 LJLWDO JURXQGV DUH FRQQHFWHG RQ 3 QDORJ JURXQGV DUH FRQQHFWHG RQ 3 2Q7KH O 3URJUDPPHU 27 QDORJ UDNH 1B1 1B3 1 2SHQ 6HULDO RPP RU 2 DQDKHU 5 9 ...

Страница 18: ...heels s Use insulated tools s Never use battery as workbench 2 Remove Controller Cover s Remove cables from controller s Unclip OEM Wire Harness 3 Remove OEM Controller 4 Install TXT Mounting Plate s Align plate with existing holes where OEM controller was fastened and fasten with screws s Attach Run Tow switch mount and fasten Run Tow switch to mount INSTALLATION INSTRUCTIONS E Z GO Installation ...

Страница 19: ...W s Check cabling to make sure U V and W match exactly from motor to controller 7 Install Navitas Adaptor Harness s Connect Navitas adaptor harness to controller push and listen for click to lock the connector s Connect OEM wire harness to adaptor harness s Connect speed sensor motor temperature wire harness to adaptor harness 8 Install On The Fly Programmer optional s Install OTF optional see ins...

Страница 20: ...12 Encoder Input C 13 Factory Programming 14 Serial RX Line 15 Serial TX Line 16 Digital Ground 17 Key Switch Input 18 Charger Interlock Input 19 Tow Switch Input 20 CAN 21 Digital Ground 22 Logic Power 23 Analog Ground 24 Analog Ground 25 OnTheFly Programmer Regen Brake 26 OnTheFly Programmer Speed 27 Motor Temperature Input 28 SOC Display Output 29 Analog Ground 30 12V Output 31 Brake Switch 32 ...

Страница 21: ...INSTALLATION SERVICE MANUAL 20 INSTALLATION INSTRUCTIONS Pinout for Harness E Z GO Installation cont d ...

Страница 22: ...r s Unclip OEM wire harness 3 DC Motor and Controller Removal s 2AISE CAR SAFELY WITH JACK HOIST AND PLACE ON STANDS TO BE ABLE TO WORK SAFELY FROM underneath car s Remove A1 A2 F1 F2 cables from DC Motor dispose of F1 F2 cables and keep A1 A2 cables s Unclip plastic wall covering of controller and solenoid s Cut off the short B cable from DC controller to solenoid and continue to use the B Cable ...

Страница 23: ...M wiring harness to adaptor harness 5 Install Mounting Plate with Controller and all attachments to controller completed s Install NEW mounting plate with controller connected using the 2 holes from previous Curtis controller mount 6 Install AC Motor s Re connect A1 U A2 V and NEW motor cable W from controller to the AC motor examine to make sure the cables align from controller to motor exactly U...

Страница 24: ...O URXQG 7KURWWOH 6WDUW 6ZLWFK RRW 6ZLWFK 2Q7KH O 3URJUDPPHU RFN QFRGHU QSXW DFWRU 3URJUDPPLQJ 6HULDO 5 LQH 6HULDO 7 LQH LJLWDO URXQG H 6ZLWFK QSXW KDUJHU QWHUORFN QSXW 7RZ 6ZLWFK QSXW 1 LJLWDO URXQG RJLF 3RZHU QDORJ URXQG QDORJ URXQG 2Q7KH O 3URJUDPPHU 5HJHQ UDNH 2Q7KH O 3URJUDPPHU 6SHHG 0RWRU 7HPSHUDWXUH QSXW 62 LVSOD 2XWSXW QDORJ URXQG 9 2XWSXW UDNH 6ZLWFK QFRGHU QSXW QFRGHU QSXW RUZDUG 6ZLWFK Q...

Страница 25: ...INSTALLATION SERVICE MANUAL 24 Pinout for Harness INSTALLATION INSTRUCTIONS Club Car IQ Precedent Installation cont d ...

Страница 26: ...s The diagnostic page of the App will give you readings for the brake voltage s Put the vehicle in neutral and slowly depress the brake s Standard analog brakes usually read 0 5V when off The minimum voltage to stop the vehicle is usually 1V The maximum when depressed should read around 3V to 4V 1 3 Charger Interlock Charger is connected and the vehicle is not in neutral Vehicle charging port may ...

Страница 27: ...nostic page of the App will give you readings for the Forward switch and Reverse switch s Check the Switch Does the Switch feel the same when toggled from FWD to Neutral to REV If so check continuity of the switch 2 2 Main Solenoid Voltage across solenoid battery side to controller side measured B terminal is greater than the hard coded 1V after solenoid has closed s ONlRM THE SOLENOID is working ...

Страница 28: ...turn on key switch depress the throttle If Flash Code 2 4 returns replace the controller s Otherwise there is a wiring problem Reconnect wires one at a time turn off RUN TOW switch each time until Flash Code 2 4 returns This will indicate where the wiring issue is located 2 4 Main Solenoid Current Fault Solenoid coil takes too much current s Check for loose wires or a short across small terminals ...

Страница 29: ...ny more regenerative currents s Check for bad or damaged Batteries s Check Battery Cables are not loose or damaged s Check Solenoid s Use a battery load tester to verify battery condition after charging s Connect volt meter batteries Use alligator clips Measure the voltage while driving to see if the voltage rises s Connect volt meter to the controller if the voltage rises at the controller and no...

Страница 30: ...ngs may change Vehicle is shutting down s Check vehicle wiring for loose connections s Check the OBC On Board Computer s Check the OBC by referring to the OBC section in the manufacturer s service manual Oscillations or bumpy feel when driving s Motor compatibility s Check that the motor is on the Navitas recommended motors list Vehicle feels sluggish after driving for a while s Battery cables are...

Страница 31: ...ĞŚŝĐůĞн LJƐƚĞŵƐн ƚĚ Ύ ĐƚƵĂů ƐĐƌĞĞŶ ĨŽƌŵĂƚ ĂŶĚ ĨĞĂƚƵƌĞƐ ŵĂLJ ǀĂƌLJ sŝƐŝƚ EĂǀŝƚĂƐs ĐŽŵ ƐƵƉƉŽƌƚ ĨŽƌ ŵŽƌĞ ƉƉ ƐƵƉƉŽƌƚ ĚŽĐƵŵĞŶƚĂƚŝŽŶ Ϯϵ h dKKd WW Ͳ ĨŽƌ d y ϯ Ϭ ĂŶĚ ƌĞĂƚĞƌ ƵƐƚŽŵĞƌ ĂŶĚ ĞĂůĞƌ ƉƉ ĂǀĂŝůĂďůĞ ĨŽƌ ŶĚƌŽŝĚ ĂŶĚ ƉƉůĞ K ƌĞĞ ůƵĞƚŽŽƚŚ ƌŝǀĞƌ ƉƉΎ ĞĂƚƵƌĞƐ ĂŶĚ ĞŶĞĨŝƚƐ x DŽŶŝƚŽƌ ΗůŝǀĞΗ ďĂƚƚĞƌLJ ǀŽůƚĂŐĞ ůĞǀĞů x ĂƚƚĞƌLJ ǁĂƚĞƌŝŶŐ ƌĞŵŝŶĚĞƌ x ůƵĞƚŽŽƚŚ ŽĐŬŽƵƚ ůŽĐŬ ƚŚĞ ĐĂƌ ŽƵƚ ǁŝƚŚ ŽŶĞ ďƵƚƚŽŶͿ x hƐĞ ƚŚĞ ƉƉ ĂƐ Ă W z ĂŶ...

Страница 32: ... ϭϭϯ ZĂƚĞĚ ƉĞĞĚ Ϯϳϴϱ ƌ ŵŝŶ ƌĞƋƵĞŶĐLJ ϬͲϮϬϬ nj ZWD ϬͲϱϴϳϱ ƌ ŵŝŶ ŶƐƵůĂƚŝŽŶ ĐůĂƐƐ WƌŽƚĞĐƚŝŽŶ ŵŽĚĞ Wϰϰ ŝŐŚ WĞƌĨŽƌŵĂŶĐĞ ŽůĨ Ăƌ DŽƚŽƌ ϭϬͲϬϬϬϳϮϲͿ 0 DKdKZ 785 6 DKdKZ 7 9 ŝ YƵĂůŝƚLJ ŶĚƵĐƚŝŽŶ ŵŽƚŽƌ 9 džƚĞƌŶĂů ƉĞĞĚ ĞŶƐŽƌ 9 ŶƚĞƌŶĂů ƚĞŵƉĞƌĂƚƵƌĞ ƐĞŶƐŽƌ 9 ƚĞĞů ĂŶĚ ůƵŵŝŶƵŵ ĐŽŶƐƚƌƵĐƚŝŽŶ 9 ŝŐŚ ƚŽƌƋƵĞ ǁŝƚŚ ŝŐŚ ƐƉĞĞĚ ƉƉůŝĐĂƚŝŽŶƐ 9 ŽůĨ Ăƌ 9 hƚŝůŝƚLJ sĞŚŝĐůĞ 9 DŽƚŽƌĐLJĐůĞ 9 WĞƌƐŽŶŶĞů ĂƌƌŝĞƌƐ ...

Страница 33: ...INSTALLATION SERVICE MANUAL 32 APPENDIX A Z Z Z Q D Y L W D V Y V F R P 785 6 1 1 76 MAC Performance Motor cont d ...

Страница 34: ...INSTALLATION SERVICE MANUAL 33 APPENDIX A MAC Performance Motor cont d OTE 3PECIlCATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ...

Страница 35: ... rely exclusively upon such representation in furnishing any product to Customer TSX and TAC Products Application is for Golf Car and LSV Vehicles with speeds of up to of 25MPH Users must comply with Federal County and Municipal Bylaws Regulations when operating vehicles Warranty Limitations The foregoing warranty constitutes Navitas exclusive Liability and the exclusive remedy of Customer for any...

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