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Service Manual Chapter10. Magnetic Card Unit

Nautilus Hyosung, Inc.

10-9

Repair and Maintenance

Replacing Magnetic Card Reader Assembly

▶

Replacing Magnetic Card Reader Assembly

1. Insert the key and turn it clockwise.
2. Pull the front panel outward and turn off the power.

3. Unscrew two fixing screws located on front panel’s each side and pull the front panel

completely for easy maintenance.

Содержание MX5300CE

Страница 2: ...Preliminary version All 2 V01 00 01 2013 04 09 New Publication All 3 V01 00 02 2013 05 20 Add the Safe Unit Chapter 9 4 V01 00 03 2013 05 30 Delete Functional Description Chapter 5 Add the Pr cautions...

Страница 3: ...nfiguration 2 3 Chapter3 User Handling Unit Overview 3 1 Appearance Backside 3 1 Monitor 3 2 Encryption PIN Pad 3 11 Boards 3 14 Inverter Board 3 21 Function Key 3 25 Chapter4 Control Electronics Appe...

Страница 4: ...25 Cable Connection Diagram 8 26 Adjustment Standard 8 27 Oiling Standard 8 30 Interface Specifications 8 33 Required Tools 8 34 Chapter9 Safe Unit How to Open the Safe Door 9 1 How to Set the new pas...

Страница 5: ...er 1 Preface Contents Purpose 1 1 Audience 1 1 Supported Information 1 1 What is in This Manual 1 1 Conventions 1 2 Abbreviations of ATM 1 2 Safety Precautions 1 4 Pr cautions pour la s curit French 1...

Страница 6: ...or occurs while maintenance MX5300CE in compliance with this manual please contact maintenance staffs of Nautilus Hyosung For the contact of maintenance staffs of Nautilus Hyosung see the E mail addre...

Страница 7: ...ded into and dispensed from the dispenser Servicing and maintenance refer to the supervisor operator and technician s tasks performed to keep the ATM operational Screen refers to the text appearing on...

Страница 8: ...on Panel for Customers to Operate 20 OSD board On Screen Display Board 21 P S Power Supply 22 PIN Personal Identification Number 23 PNC Panel Control Board 24 PTR Printer mainly Receipt Printer 25 S W...

Страница 9: ...for compliance could void the user s authority to operate the equipment Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the...

Страница 10: ...ent where the floor cannot sustain the weight of the equipment or on slanted or unstable surface Equipment may fall and cause injury or damage Unplug the Equipment Stop using the equipment immediately...

Страница 11: ...hangement ou des modifications dans la construction de ce dispositif qui ne sont pas express ment approuv s par la partie responsable de la conformit pourraient annuler l autorit de l utilisateur de f...

Страница 12: ...ndie ou un choc lectrique Tomber Ne pas placer l quipement dont le sol ne peut pas supporter le poids de l quipement ou sur une surface inclin e ou instable L quipement peut tomber et provoquer des bl...

Страница 13: ...ents are listed as follows If needed please contact staffs of our technical support team and maintenance team Operator Manual Operator Function Manual Installation Manual Error Code List For the conta...

Страница 14: ...ATM is designed to satisfy customers demands of withdrawal balance inquiry and transfer funds for individuals with a compact size to fit in virtually any place This machine is connected to your netwo...

Страница 15: ...5 1 TFT LCD 1024 x 768 Brightness 300 cd m Privacy Filter Option 15 1 Filter Guide Light Flicker SPR MCR Flicker High Bright LED PIN Light PIN PAD CDU Light High Bright LED Sound Speaker Earphone Jack...

Страница 16: ...Diameter Max 180 Paper Roll Capacity 3 400 Transaction Roll 375m 110mm 4 33inch 1transaction Dependent on the user specifications Black Mark Paper Support Yes Paper Setting Method Semi Automatic Jour...

Страница 17: ...Nautilus Hyosung Inc All Rights Reserved Chapter2 I Chapter 2 System Configuration Contents About the MoniMax 5300CE 2 1 External Appearance 2 2 Hardware Configuration 2 3 System Block Diagram 2 3...

Страница 18: ...your site This ATM is designed to satisfy customers demands of withdrawal balance inquiry and transfer funds for individuals with a compact size to fit in virtually any place This machine is connected...

Страница 19: ...l 2 2 Nautilus Hyosung Inc All Rights Reserved External Appearance Dimensions of MoniMax 5300CE in which a cash dispenser with 1 3 cassettes is installed Note All the unit in the dimension is millimet...

Страница 21: ...3 11 LED Operation Check 3 12 Troubleshooting 3 12 Disassembling the EPP module 3 13 Boards 3 14 A D Analogue Digital Board 3 14 Specifications 3 15 Electrical Specifications 3 15 Mode Resolution 3 15...

Страница 22: ...It also includes monitor display speakers and associated a lot of electronic boards Specification Remark LCD 15 1 CPU PXA270 520MHz Operation System Window CE AD board For LTM150XO L01 The major speci...

Страница 23: ...rved Monitor A monitor is composed of privacy display filter protective glass LCD analog digital board inverter and so on as shown in the figure below Configuration Diagram of Entire Monitor Privacy F...

Страница 24: ...rprint clean it using some absorbent cotton or soft cloth 5 The desirable cleaners are water IPA Isopropyl Alcohol or Hexane Do not use Ketone type materials ex Acetone Ethyl alcohol Toluene Ethyl aci...

Страница 25: ...hanged by viewing angle because of the use of condenser sheet in the backlight 6 Optical characteristics may be changed by input signal timings 7 The interference noise of input signal frequency for t...

Страница 26: ...tem LVDS 1 port RGB 8 bit Dot clock CLK Data enable DE Power supply voltage LCD panel signal processing board 3 3V Backlight Edge light type 2 cold cathode fluorescent lamps Replaceable part Lamp hold...

Страница 27: ...rvice Manual 3 6 2012 Nautilus Hyosung Inc All Rights Reserved 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 Remove 2 screws...

Страница 28: ...sung Inc All Rights Reserved 3 7 5 Remove 8 screws marked in the below picture and disconnect all connectors and cables connected to the boards Then disassemble the LCD assembly carefully 6 Assemble t...

Страница 30: ...Rights Reserved 3 9 LCD Block Diagram Note 1 Connection between GND FG Frame ground and VBLC Lamp low voltage terminal in the product GND FG Connected GND VBLC Not connected FG VBLC Not connected Note...

Страница 31: ...he trouble persists even after the AD board is replaced replace the LCD assembly 2 Backlight of the LCD panel is on Connect Disconnect the power line of OPL assembly If Nautilus HYOSUNG logo is not di...

Страница 32: ...g connector Due to security issues no repair is possible in the field 3 SW3 1 2 OFF NV RAM is clear when No 1 switch is turned ON OFF Fuse is open when No 2 switch in turned ON and at the same time J1...

Страница 33: ...is normal LED will blink 3 LED5 NV RAM LED Whether the NV RAM is properly cleared If it is normal red light will turned on LED Troubleshooting Troubleshooting 1 Since the problem in this unit involve...

Страница 34: ...se 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 First remove 2 screws...

Страница 35: ...e Digital Board Features 8bit digital RGB 16bit 601 8bit 656 Format Data Input available Supporting 720x400 DOS 640x480 VGA 800x600 SVGA 1024x768 XGA mode full screen Supporting 1CH 2CH LVDS output Su...

Страница 36: ...CD LTM150XO L01 LCD INTERFACE LVDS 8bit Resolution VGA SVGA XGA Color 1 600 000 COLORS Input Scan Frequency Vert 56 75Hz Hor 31 4 48 7KHz Input Signal Analog Digital RGB data connector Header 32pin Sy...

Страница 37: ...Nautilus Hyosung Inc All Rights Reserved Board Layout Connector Pin Description 1 J5 Digital RGB Input 32P PIN Description PIN Description 1 BLUE0 17 RED0 2 BLUE1 18 RED1 3 BLUE2 19 RED2 4 BLUE3 20 R...

Страница 38: ...15 GREEN6 31 CLK 16 GREEN7 32 GND 2 J17 Power Adaptor Jack PIN Description PIN Description 1 12V 2 GND 3 J8 LVDS INTERFACE 1CH PIN Description PIN Description 20 3 3V LCD Power 10 TC 19 3 3V LCD Power...

Страница 39: ...OSD Interface PIN Description PIN Description 1 NC 5 GND 2 NC 6 KEY0 3 RED 7 KEY1 4 GREEN GND Cable Harness Specification 1 Digital RGB Input Cable NAME TTL INPUT CABLE Cable Length 300 mm 11 81inch...

Страница 41: ...the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintena...

Страница 43: ...ser Handling Unit Service Manual 3 22 2012 Nautilus Hyosung Inc All Rights Reserved Functional Pin Description Input Connector CN1 12505WR 10A00 Output Connector CN2 CN3 20015WR 05A00 Mechanical Drawi...

Страница 45: ...2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 Remove 2 screws and sep...

Страница 46: ...FK_R4 1DH FK_L5 19H FK_R5 1CH FK_L6 1AH FK_R6 1BH Hardware Configuration The main role of this board is to input a lot of functions and information which customers want or select FK L 1 2 3 4 5 6 MOL...

Страница 48: ...tion and Pin Specification Connector Configuration and Pin Specification 1 External interface connector diagram S1 S3 S2 6 1 S4 6 S6 S8 S7 S5 1 2 Pin specification FK_L Function Key_Left 33300906 CONN...

Страница 49: ...ter3 User Handling Unit Service Manual 3 28 2012 Nautilus Hyosung Inc All Rights Reserved FK_R Function Key_Right 33300906 CONN HDR BOX R A 5268 06A 6P Pin Description 1 VCC 2 GND 3 S8 4 S7 5 S6 6 S5...

Страница 50: ...turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front panel s each side and pull the front panel completely for easy maintenance 4 Remove...

Страница 51: ...lectronics Contents Appearance 4 1 Disassembly Assembly Diagram 4 2 Disassemble Assemble CE Unit 4 2 Mother Board Specifications 4 5 Detailed functionality 4 5 Block diagram of motherboard 4 6 MAP 4 7...

Страница 52: ...oniMax5300 ATM based on Window CE Spec Description Option Remark CPU PXA270 520MHz MEMORY Flash 64MB 32MB 2EA 32bit SDRAM 64MB 32MB 2EA 128MB NV RAM 256KB 8bit 512KB 16bit SERIAL 7 PORT USB 2 PORT 1HO...

Страница 53: ...sembly Assembly Diagram Disassemble Assemble CE Unit Disassemble Assemble CE Unit 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing scre...

Страница 54: ...cs Nautilus Hyosung Inc All Rights Reserved 4 3 4 Remove 2 screws and separate the board cover 5 Remove 4 screws in the below picture and disconnect all connectors and cables connected to the boards T...

Страница 55: ...Inc All Rights Reserved 6 Remove all of cables connected to control electronics carefully not to hurt the connector pins of cable and 12 screws marked in the below figure to disassemble the main board...

Страница 56: ...page read mode 25ns 64MB SDRAM K4S561632F 32MB 2EA MAX Frequency 133MHz Supporting 128MB using the K4S561632F 4EA Option 512KB NV RAM K6X4016T3F BATTERY BACK UP Access Time 70nS Retention Current 10u...

Страница 58: ...ter4 Control Electronics Nautilus Hyosung Inc All Rights Reserved 4 7 MAP 1 Memory MAP nCS 5 SYSTEM I O MODEM 16C554 nCS 4 2700G Delete nCS 3 2700G Changing to Boot ROM nCS 2 NV RAM nCS 1 CS8900A LAN...

Страница 60: ...FLAG GP 48 GP 15 nCS1 LAN GP 49 GP 16 GP 50 16C554_IOR GP 17 GP 51 16C554_IOW GP 18 GP 52 GP 19 WP_SD GP 53 USBC INT GP 20 GP 54 16C554_INTA GP 21 nSDCS3 GP 55 16C554_INTB GP 22 GP 56 16C554_INTC GP 2...

Страница 61: ...CLK_A0 LCD LINE CLOCK GP 109 SDDAT1 GP 76 L_PCLK_WR LCD PIXEL CLOCK GP 110 SDDAT2 GP 77 L_BIAS LCD AC BIAS GP 111 SDDAT3 GP 78 nCS2 NV RAM CS GP 112 SDCMD GP 79 nCS3 2700G CS GP 113 AC97_RESET_n CS429...

Страница 62: ...27 TTL_IN2 3 LAN_LED 28 TTL_IN1 4 GND 29 GND 5 TD LAN 30 RXDO_7 6 TD LAN 31 TXDO_7 7 GND 32 RXDO_6 8 RD LAN 33 TXDO_6 9 RD LAN 34 GND 10 GND 35 DCDO_5 11 GND 36 DRTO_5 12 TTL_O8 37 CTSO_5 13 TTL_O7 3...

Страница 63: ...13 XD0 38 FK_L1 14 XA9 39 FK_L0 15 XA8 40 GND 16 XA7 41 RXDO_3 17 XA6 42 TXDO_3 18 XA5 43 GND 19 XA4 44 RXDO_2 20 XA3 45 TXDO_2 21 XA2 46 GND 22 XA1 47 RXDO_1 23 XA0 48 TXDO_1 24 LnRESET 49 GND 25 GND...

Страница 64: ...D I O B D 14m 59m 155 COM6 COM4 COM2 COM0 LAN COM5 COM3 COM1 COM0 COM2 CPU Int ernal SERIAL COM3 COM6 Extension SERIAL ST16C654 64byte FIFO COM0 Receipt printer COM1 Card reader COM2 Encryption pin p...

Страница 65: ...ation of motherboard J6 J69 J7 J J9 LCD Signal Connect J68 JTAG Connect Boot loader Download in factory J69 JTAG Port Enable Disable 1 2 short Disable 2 3 short Enable Default J71 Boot Mode Setting 1...

Страница 66: ...CN3 CN1 J3 J4 J6 CN4 CN2 J1 Modem Connection J2 Connect with left function key J3 TTL_IN Connection J4 Connect with right function key J5 TTL_OUT Connection J6 J7 Connect with Main B D J8 Connect wit...

Страница 68: ...re 5 3 Specifications 5 4 Environment Condition 5 4 Mechanical Specification 5 4 Withstanding Voltage Insulation Resistance 5 4 Safety UL60950 IEC60950 5 4 Input Specification 5 5 Output Specification...

Страница 69: ...he power supply unit allows the user to turn on off the system enter power failure mode and perform other sequences Appearance Check point Before turning power on this power supply make sure that the...

Страница 70: ...Block Diagram AND AND DEVICE CONVERTER CONTROL CURRENT SENSING PROTECTION THERMAL OPTION RECTIFIERS P W M CONTROL FILTER AND FILTER AC IN SWITCHING NOISEFILTER RECTIFIERS DC DC FILTER RECTIFIERS 5Vdc...

Страница 71: ...ll Rights Reserved 5 3 Disassembly Procedure 1 Open the rear panel with key and turn power off 2 Remove all of cables connected to the Power Supply carefully not to hurt connector pins or each cable T...

Страница 72: ...cation Mechanical Specification Dimension Main 240 L x 95 W x 70 H Case Color Case Material EGI 1 0t Case Drawing No Weight About 0 8Kg Model Label UL94 V2 Withstanding Voltage Insulation Resistance W...

Страница 73: ...yp Hold up Time 16 7ms MIN Inrush Current 70A MAX Leakage Current 3 5mA MAX Output Specification Output Specification Division Specification Unit Channel 5 0 12 0 24 0 Vdc Wattage 15 0 18 0 72 0 W Vol...

Страница 74: ...t 1 N 18AWG UL1015 White EAC405 SWITCHCRAFT 2 F G 18AWG UL1015 GRN YEL 3 L 18AWG UL1015 Black 3 Motherboard Division Pin No Configuration Size Color Remark CN3 1 S G 18AWG UL1007 Black MOLEX 87427 060...

Страница 75: ...g Inc All Rights Reserved 5 7 5 CDU Division PIN No Configuration Size Color Remark CN14 1 BATTERY 16AWG UL1015 WHITE AMP 350431 1 2 BATTERY 16AWG UL1015 WHITE 3 N C 4 BECH N 22AWG UL1007 BROWN 5 BATT...

Страница 76: ...ition Power supply cable connection status Field Repair Scope Recommendation In the field the technician can only replace the fuse Other components shall be repaired and inspected at the depot level T...

Страница 77: ...use F1 F201 Open Short inside of Power Supply Be sure to check the status after unplugging A C power cord When the LED for displaying power supply status is on 1 YELLOW S LED lights up Stand by off or...

Страница 78: ...tilus Hyosung Inc All Rights Reserved Chapter6 I Chapter 6 Safe Unit Contents Cencon System S2000 6 1 Initial Operating Instructions 6 1 Change Shelved Mode Combination 6 2 ELECTRONIC COMBINATION LOCK...

Страница 79: ...new lock is Turn the Dial left CCW until the letters EC Enter Combination appear on the LCD Enter the factory combination of 50 25 50 by sequentially pressing those six buttons The LCD will display t...

Страница 80: ...o change the Shelved Mode Combination 1 Power Lock EC Turn the Dial to the left CCW until EC Enter Combination is displayed 2 EC Enter Shelved Mode Combination OPr Enter the current Shelved Mode combi...

Страница 81: ...ed 12 POC Remove Change Key EOP Remove the change key EOP End Operation is displayed 13 EOP Power Lock EC Turn the dial to the left CCW until EC Enter Combination is displayed 14 EC Enter New Shelved...

Страница 82: ...Entry of four 4 consecutive invalid codes starts a 5 minute delay period LED flashed red at five 5 second intervals At the end of the delay period two more consecutive invalid codes will restart an ad...

Страница 83: ...tly pulling downward on its handle 2 Allow the battery and it s attached leads to drop down and out of the battery compartment If it does not drop gently pull on the battery until it does 3 The connec...

Страница 86: ...ce 7 4 Replacing the End Sensor 7 4 Replacing the JAM Sensor 7 8 Replacing the Motor 564057 01 7 12 Replacing TPH M T482AF_W Cutter 574226 11 7 15 Oiling 7 19 Option A Receipt Printer K SPR1E Type 702...

Страница 87: ...ed 7 1 Receipt Printer K SPR1 Type 728656 10 Appearance Arrangement Plan Appearance The following figure shows the external appearance of Receipt Printer Its dimensions are 146 9mm 5 78inch W X 290mm...

Страница 88: ...n Power DC 24V Paper Dimension 80mm Width X 110mm Length 3 15inch Width X 4 33inch Length Operating Environment Temperature 0 55 32 131 Humidity 10 80 Rate 100mm s 3 94inch s Paper Roll Capacity Appro...

Страница 89: ...d Detection Sensor End Detection SG 405 2 MS2 Autoload Sensor Paper Autoload Sensor of Nautilus Hyosung 3 MS3 Jam Sensor Detects paper jam SG 405 4 MS4 TPH Cover Switch TPH Cover Open Switch Internal...

Страница 90: ...d Repair and Maintenance Replacing the End Sensor Replacing the End Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws loca...

Страница 91: ...Reserved 7 5 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Страница 92: ...osung Inc All Rights Reserved 7 Disconnect the end sensor connector from the main board 723356 01 8 Remove the cable tie binding the end sensor cable with a pair of nippers 9 Unscew the screw PH S W F...

Страница 93: ...ung Inc All Rights Reserved 7 7 10 Remove the end sensor 216856 01 11 Remove the end sensor P INTERRUPTER SG405CD 216856 01 from the bracket End_Sensor 456820 01 and install a new end sensor 12 Assemb...

Страница 94: ...ghts Reserved Replacing the JAM Sensor Replacing the JAM Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on fron...

Страница 95: ...Reserved 7 9 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Страница 96: ...2012 Nautilus Hyosung Inc All Rights Reserved 7 Disconnect the jam sensor conector from the main board 8 Cut the tie biding the cable with a pair of nippers 9 Unscrew the screw PH S W F W S M3X6 that...

Страница 97: ...al Chapter7 Receipt Printer Nautilus Hyosung Inc All Rights Reserved 7 11 10 Remove the sensor from the bracket Jam Sensor 456822 01 and install a new sensor 11 Assemble in the reverse order of Steps...

Страница 98: ...Reserved Replacing the Motor 564057 01 Replacing the Motor 564057 01 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on...

Страница 99: ...eserved 7 13 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Страница 100: ...eserved 7 Disconnect the connector from the motor 8 Cut the tid binding the cable with a pair of nippers 9 Unscres the screw PH M2x6 W ZN that fixes the motor on the assembly guide outlet 728813 01 an...

Страница 101: ...cing TPH M T482AF_W Cutter 574226 11 Replacing TPH M T482AF_W Cutter 574226 11 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws...

Страница 102: ...Rights Reserved 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 U...

Страница 103: ...Rights Reserved 7 17 7 Disconnect connectors from the board and remove the mecha and the board 8 Cut the tie binding the motor 564057 01 and jam sensor cables with a pair of nippers 9 Unscrew three sc...

Страница 104: ...11 Disconnect the TPH cable from the bracket 456825 01 and replace the TPH 12 Assemble in the reverse order of Steps 1 11 13 Notes on Assembling Be careful not to damage the TPH during assembling Hori...

Страница 105: ...Remove E ring from the driving gear 452182 01 of the assembly guide outlet 728813 01 2 Remove E ring that fixes the driver roller 470386 01 shaft and then remove the roller 3 Inject a proper amount of...

Страница 106: ...ed Option A Receipt Printer K SPR1E Type 70200000 35 Appearance Arrangement Plan Appearance The following figure shows the external appearance of Receipt Printer Its dimensions are 146 9mm 5 78inch W...

Страница 107: ...ch Width 110mm 4 33inch Length Operating Environment Temperature 0 55 32 131 Humidity 10 80 Rate 100mm s 3 94inch s Paper Roll Capacity Approximately 3 400 transactions based on 110mm 4 33inch per tra...

Страница 108: ...oad Sensor Paper Autoload Sensor of Nautilus Hyosung 3 MS3 B M Sensor Detects Black Mark 4 MS4 Cutter Switch Identifies cutter regular position Internal Switch 5 MS5 TPH Cover Switch TPH Cover Open Sw...

Страница 109: ...Repair and Maintenance Replacing the End Sensor Replacing the End Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws locate...

Страница 110: ...Rights Reserved 4 Disocnnect the power Interface connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Страница 111: ...tilus Hyosung Inc All Rights Reserved 7 25 7 Disconnect the end sensor connector from the main board 76800000 09 8 Unscrew the screw PH S W F W S M3X6 that fixes the end sensor fixing bracket 456820 0...

Страница 112: ...nual 7 26 2012 Nautilus Hyosung Inc All Rights Reserved 10 Remove the end sensor P INTERRUPTER SG405CD 216856 01 from the bracket End_Sensor 456820 01 and install a new end sensor 11 Assemble in the r...

Страница 113: ...served 7 27 Replacing the JAM Sensor Replacing the JAM Sensor 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on front...

Страница 114: ...Rights Reserved 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 U...

Страница 115: ...tilus Hyosung Inc All Rights Reserved 7 29 7 Disconnect the jam sensor conector from the main board 8 Cut the tie biding the cable with a pair of nippers 9 Unscrew the screw PH S W F W S M3X6 that fix...

Страница 116: ...t Printer Service Manual 7 30 2012 Nautilus Hyosung Inc All Rights Reserved 10 Remove the sensor from the bracket Jam Sensor 456822 01 and install a new sensor 11 Assemble in the reverse order of Step...

Страница 117: ...d 7 31 Replacing the Motor 564057 01 Replacing the Motor 564057 01 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws located on f...

Страница 118: ...Rights Reserved 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 U...

Страница 119: ...7 33 7 Disconnect the connector from the motor 8 Cut the tie binding the cable with a pair of nippers 9 Unscres the screw PH M2x6 W ZN that fixes the motor on the assembly guide outlet 728813 01 and r...

Страница 120: ...rved Replacing TPH ATP 82K 56770000 13 Replacing TPH ATP 82K 56770000 13 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fixing screws locate...

Страница 121: ...eserved 7 35 4 Disocnnect the power communiction connector from the Receipt Printer 5 Unscrew Receipt Printer fixing screws PH S W F W L M3X6 using a driver and remove the mecha from the system 6 Unsc...

Страница 122: ...ual 7 36 2012 Nautilus Hyosung Inc All Rights Reserved 7 Disconnect connectors from the board and remove the mecha and the board 8 Remove cable in clamp 9 Unscrew three screws PH S W F W S M3X6 and re...

Страница 123: ...Disconnect the TPH cable from the bracket 456825 01 and replace the TPH 12 Assembble in the reverse order of Steps 1 11 13 Notes on Assembling Be careful not to damage the TPH during assembling Horizo...

Страница 124: ...1 Remove E ring from the driving gear 452182 01 of the assembly guide outlet 728813 01 2 Remove E ring that fixes the driver roller 470386 01 shaft and then remove the roller 3 Inject a proper amount...

Страница 125: ...Diagram 8 6 Module and Sensor Replacement 8 7 Sensor Replacement 8 7 Module Replacement 8 20 Setting Specifications 8 25 Dip S W Specifications 8 25 Cable Connection Diagram 8 26 Main B D 8 26 Adjustm...

Страница 126: ...Inc All Rights Reserved 8 1 Appearance Functional Diagram CDU MX5300 Business hour The following figures show the three sectional diagrams of the CDU CDU is 775 20mm 30 52inch high and 468 10mm 18 43i...

Страница 127: ...nual 8 2 Nautilus Hyosung Inc All Rights Reserved CDU MX5300 LEVEL1 The following figures show the three sectional diagrams of the CDU CDU is 775 20mm 30 52inch high and 497 00mm 19 57inch wide Front...

Страница 128: ...Rights Reserved 8 3 Cassette Box Appearance and Dimension The following picture shows three sectional diagrams of the cassette Cassette is 137 50mm 5 42inch high 217 00mm 8 54inch wide and 342mm 13 4...

Страница 130: ...ter8 CDU Cash Dispenser Unit Nautilus Hyosung Inc All Rights Reserved 8 5 Sensor Diagram The following figure shows the location of 34 sensors in this system Note A Sensor far from the board B Sensor...

Страница 131: ...0 273 7 SEGMENT CS AD BUS A BUS FLASH ROM 39SF010 SOLENOID1 2 DC MOTOR EPROM 27C256 PLL DRIVER TC9242F PWM DRIVER SG3524 OCK IAGRAM OSC 16MHz RESET DS1232 RST 2 8MHz RST 273 7 SEGMENT RST WR_GCS1 373...

Страница 132: ...ement Turn the power off and remove the CDU cover as shown in the figure to replace sensors and modules The CDU contains a total of 34 sensors including 24 returning path sensors 1 gate operation dete...

Страница 133: ...places each as shown in the figure below Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing Remove the sensor bracket From the...

Страница 134: ...ch from the sensor bracket Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing Remove the sensor bracket From the removed sensor...

Страница 135: ...or supporter Be careful not to break the connector pin when removing Remove the M3 sensor screw 1 place Remove the M3 sensor fastening screws from the removed sensor bracket Replace the sensor Assembl...

Страница 136: ...emove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws from the re...

Страница 137: ...r and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws to replace from the removed s...

Страница 138: ...sor bracket at the left and right sides Remove the connector and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove t...

Страница 139: ...and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws to repl ace from the removed s...

Страница 140: ...ctor and the cable tie to remove the sensor supporter Be careful not to break the connector pin when removing Remove the sensor bracket Remove the M3 sensor fastening screws from the removed sensor br...

Страница 141: ...remove the sensor bracket Be careful not to break the connector pin when removing Press the part of the sensor gently as shown in the figure below to remove the lock and the sensor To insert the senso...

Страница 142: ...o remove the sensor bracket Be careful not to break the connector pin when removing Press part of the sensor gently as shown in the figure below to remove the lock and the sensor To insert the sensor...

Страница 143: ...each Remove the connector and the cable tie to remove the sensor bracket Be careful not to break the connector pin when removing Remove the sensor bracket Remove the MP3 sensor screws 2 places each fr...

Страница 144: ...lock in the rear of the sensor bracket with your hand and then remove the sensor Remove the connector Be careful not to break the connector pin when removing Replace the sensor Connect the connector...

Страница 145: ...The board assembly is composed of the main board and the DC converter board as shown in the following figure Remove the connector from the board Be careful not to break the connector pin Remove the bo...

Страница 146: ...eserved 8 21 2 Main Motor Assembly Remove the main motor cover as shown in the following figure Remove the power cable from the main motor Unscrew the main motor fixing screws M5 4 places Remove the m...

Страница 147: ...move the solenoid power cable Remove the 2 E ring Unscrew the solenoid bracket screws M4 2 places Unscrew the solenoid fixing screws M4 4 places Assemble in the reverse order after replacing a solenoi...

Страница 148: ...lutch Assembly The clutch assembly is composed of three clutches as shown in the figure below Remove the M4 screw 1 pace and E Ring to remove the clutch as shown in the above figure Then remove the M4...

Страница 149: ...the clutch assembly and assemble in the reverse order Note When replacing the clutch assembly adjust the tension pulley so that belt tension is about 100g 0 22lb to the direction and about 200g 0 44l...

Страница 150: ...N7 Refer to the cable connection diagram 26 1 S1 Setting Comments 1 2 12 Short Forced EP Download Test mode 1 2 Short Test mode 1 26 Open AP mode 2 CN7 Default setting 1 26 Open 3 FM B D DIP S W Speci...

Страница 151: ...8P CN4 9P CN7 10P CN3 6P 1 10 1 39 2 6 1 40 8 5 CN12 5P CN9 6P Seq Connector Name No of Pins Use Remark 1 CN1 40 Sensor Unit 2 CN2 8 Motor Clutch Solenoid 3 CN3 6 Additional Sensor Unit 4 CN4 9 RS 23...

Страница 152: ...when you pull the gate as shown in the below right figure Adjust the solenoid position so that the gate is 1 5mm 0 56inch away from the shaft when pulling the gate as shown in the right below figure G...

Страница 153: ...ig 6 1 Example of the Upper Guide Setting Dollar 66mm 2 60inch No Note height The number of Spacer Bolt Spec Bolt Part Number The length of Screw Note 1 Greater than 74mm 2 91inch Less than 78mm 3 07i...

Страница 154: ...ess than 137mm 5 39inch 137 5 Greater than 137mm 5 39inch Less than 142mm 5 59inch 142 6 Greater than 142mm 5 59inch Less than 147mm 5 79inch 147 7 Greater than 147mm 5 79inch Less than 152mm 5 98inch...

Страница 155: ...ng Inc All Rights Reserved At first put the Side Guide under the Push Spring and then insert the hook parts into the holes of Guide Assembly Position Fig 6 5 Fig 6 4 Fig 6 5 3 Assemble the SCR PH S W...

Страница 156: ...vice Manual Chapter8 CDU Cash Dispenser Unit Nautilus Hyosung Inc All Rights Reserved 8 31 Oiling Standard TENSION PULLEY 1 GATE SPRING HOOK 4 GATE BUSH 2 GEAR SUPPORT SPRING HOOK 5 GEAR TEETH SURFACE...

Страница 157: ...Gate bush Mobil 1 Y1 Lubricate the friction part between the bush and the gate shaft 2 places 3 Gear support gear teeth surface AlbaniaGreaseEP1 Initial Oiling 4 Gate spring hook AlbaniaGreaseEP1 Ini...

Страница 158: ...ing must be strictly managed and follow the instructions presented in the following table No Location Int Remark 1 CDU Main Body CS1 A B D T CS15 A B D T CS31 A B D T CS31 A B D T CS4 A B D T CS2D T C...

Страница 159: ...Chapter8 CDU Cash Dispenser Unit Service Manual 8 34 Nautilus Hyosung Inc All Rights Reserved Required Tools Required Tools Tool Name Standard Picture 1 Driver No 2 2 Driver 3 mm 0 12inch 3 Long Nose...

Страница 160: ...ll Rights Reserved Chapter9 I Chapter 9 Safe Unit Contents How to Open the Safe Door 9 1 How to open the mechanical combination lock 9 1 How to Set the new password 9 2 Mechanical Combination Lock 9 2...

Страница 161: ...lock How to open the mechanical combination lock 1 Turn the dial to the left counterclockwise Make at least four complete rounds then set to 50 2 Turn the dial to the right clockwise Turn two complet...

Страница 162: ...Open the vault door as described in the section How to Open the Safe Door 2 Turn to the left counterclockwise Make at least four complete rounds and set to 50 as shown in the Fig9 1 3 Turn to the righ...

Страница 163: ...Fig 9 5 6 Turn the dial to the left Make at least four complete rounds and position the scale to 10 target number to change as shown in the Fig 9 6 7 Turn the dial to the right make three complete ro...

Страница 164: ...combination at least two or three times 11 When the combination has been set inform the password to the person in charge and make sure the combination is not exposed or lost Note If the combination is...

Страница 165: ...etting in the lock case on the safe setup key and the operating key 1 Insert the setup key into the lock case and turn to the clockwise until it is stopped Then open the safe 2 Turn the setup key to t...

Страница 166: ...10 1 Functional Diagram 10 2 General Specifications 10 3 Execution Sequence 10 4 Unit Block Diagram 10 5 Cable Connection Diagram 10 6 Interface Specifications 10 7 Interface Connector Diagram 10 7 De...

Страница 167: ...c All Rights Reserved 10 1 External Appearance Functional Diagram External Appearance The following figure shows the external appearance of dip type MCU Its dimensions are 83 8mm 3 30inch W X 34 2mm 1...

Страница 168: ...l Rights Reserved Functional Diagram Arrangement of Each Part Name and Description of Each Sensor Electromagnetic Parts SYM Description Function Status Remark J1 MCR Head Magnetic Card Reader J4 Card...

Страница 169: ...eserved 10 3 General Specifications General Specification of the DIP MCR Type DIP Type Cards Used ISO 1 2 Power Requirements 12V Head 5V End Sensor Card Read Timing Ejection Recording Method F2F Speed...

Страница 170: ...etic Card Unit Service Manual 10 4 Nautilus Hyosung Inc All Rights Reserved Execution Sequence Execution Sequence of the DIP MCR 0 Insert a Card Waitin Read Enable Reject C d Read Card ERR END End Det...

Страница 171: ...l Rights Reserved 10 5 Unit Block Diagram The following block diagram shows the H W overview DIP_MCR BLOCK DIAGRAM CPU 89C52UB OSC 33 0000MH z MCR HEAD ISO1 2 TRACK F2F ENCODER LOGIC CARD SENSOR HOST...

Страница 172: ...tion Diagram DIP_MCR Cable Connection Diagram PNC B D DIP_MCR B D MCR HEAD SENSOR 1 2 3 Usage and Description of DIP_MCR Cables NO PART_NO Usage Remark 1 321240 03 DIP_MCR Power RS232 I F 2 564239 01...

Страница 173: ...Service Manual Chapter10 Magnetic Card Unit Nautilus Hyosung Inc All Rights Reserved 10 7 Interface Specifications Interface Connector Diagram DIP_MCR I F Connector Arrangement Plan J1 CN2 CN1 J4 CPU...

Страница 174: ...10 8 Nautilus Hyosung Inc All Rights Reserved Details of the Interface Connector Specification of the DIP_MCR I F Connector NO Connector Name Usage Remark 1 CN1 PNC I F Including power 2 J4 MCR Head...

Страница 175: ...intenance Replacing Magnetic Card Reader Assembly Replacing Magnetic Card Reader Assembly 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Unscrew two fix...

Страница 176: ...from the Magnetic Card Reader 5 Remove 4 screws on both sides of the Magnetic Card Reader and disassemble the Magnetic Card Reader from the front part 6 Assemble the magnetic card reader in the rever...

Страница 177: ...oard Replacing the Magnetic Card Reader Board 1 Insert the key and turn it clockwise 2 Pull the front panel outward and turn off the power 3 Remove 2 screws from the Magnetic Card Reader Board and dis...

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