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NI ISM-7413 Ethernet Integrated Stepper User Manual

Step Pulse Type

Most indexers and motion controllers provide motion commands in the Pulse and Direction 

format. The Step signal pulses once for each motor step and the direction signal commands 

direction. However, a few PLCs use a different type of command signal, CW and CCW Pulse, 

where one signal pulses once for each desired step in the clockwise direction (STEP CW), while 

a second signal pulses for counterclockwise motion (STEP CCW). Additionally, the motor can 

be controlled from the A/B signals of a master encoder, for “follow” applications.

Steps/Rev

The NI ISM-7413 requires a source of step pulses to command motion. This is normally 

commanded by ENET Control however it can also be commanded by a PLC, indexer, motion 

controller, or another type of device that can produce step pulses with a frequency proportional 

to the desired motor speed. The source must also be able to smoothly ramp the step speed up and 

down to produce smooth motor acceleration and deceleration. This is only a consideration when 

using a source other than ENET control.

Smaller step sizes result in smoother motion and more precise speed, but also require a higher 

step pulse frequency to achieve maximum speed. The smallest step size is 1/51,200th of a motor 

turn. To command a motor speed of 50 revolutions per second (3000 rpm) the step pulse 

frequency must be 50 × 25,000 = 1.25 MHz. The Steps/Rev value can be entered in any 

multiple of 2.

Step Smoothing Filter

At lower step resolutions such as 200 steps per revolution (full step) and 400 steps per revolution 

(half step) motors produce more audible noise than when they are microstepped (2000 steps per 

revolution and beyond). The NI ISM-7413 includes a feature called microstep emulation, also 

called step smoothing, that can provide smooth motion when using full and half steps. If the 

Steps/Rev setting is 2000 or higher, this feature is not needed and can be set to the highest 

possible value, 2500.

The step smoothing process uses a command filter which causes a slight delay, or lag in the 

motion. The following figure shows an example of the delay that can occur from using the step 

smoothing filter.

Содержание ISM-7413

Страница 1: ...ISM 7413...

Страница 2: ...t 7 Option 1 Connect a Drive to Your LAN 9 Option 2 Connect a Device Directly to Your PC 10 Option 3 Use Two Network Interface Cards NICs 11 Connecting Input Signals 12 Connection Examples STEP DIR 13...

Страница 3: ...cable not included NI Stepper Configuration Utility available from ni com downloads Refer to Choosing a Power Supply for more information IN1 AIN GND 5V IN1 IN2 IN2 IN3 IN3 OUT4 OUT4 Power Conn 12 70...

Страница 4: ...se the surrounding air to be higher than 40 C Caution Never put the NI ISM 7413 where it can get wet or where metal or other electrically conductive particles can contact the circuitry Caution Always...

Страница 5: ...I ISM 7412 When you rapidly decelerate a load from a high speed much of the kinetic energy of that load transfers back to the power supply This transfer can trigger the overvoltage protection of a swi...

Страница 6: ...power supply current required by the motor at various voltages is shown in the following charts The supply current flowing into the motor may be less than the motor phase current because the motor am...

Страница 7: ...V Power Supply Speed RPS Torque N m 2 5 3 0 2 0 1 5 1 0 0 5 0 0 5 00 4 00 3 00 2 00 1 00 0 4 50 3 50 2 50 1 50 0 5 10 20 30 40 50 Torque Supply Current Supply Current No Load Speed RPS Torque N m 2 5...

Страница 8: ...ower supplies are better suited for applications with significant regeneration as they generally do not have overvoltage protection and have large capacitors for storing energy coming back from the dr...

Страница 9: ...tomatically assigned by the DHCP server may be dynamic or static depending on how the administrator has configured DHCP The DHCP setting is reserved for advanced users Your PC or any other equipment t...

Страница 10: ...witch settings 4 through E Another common subnet is 192 168 1 If your network uses addresses in this range the compatible default selections are 1 2 and 3 If your PC address is not in one of the above...

Страница 11: ...alog Dialog Box Normally Drive Discovery only detects one network interface card NIC and selects it automatically If you are using a laptop and have both wireless and wired network connections a secon...

Страница 12: ...s technique allows you to keep your PC connected to your LAN but keeps the device off the LAN preventing possible IP conflicts or excessive traffic 1 If you use a desktop PC and have a spare card slot...

Страница 13: ...will receive a small message bubble in the corner of your screen saying The network cable is unplugged Connecting Input Signals The NI ISM 7413 has three digital inputs and one analog input STEP High...

Страница 14: ...ure 11 Internal Circuit Diagram Connection Examples STEP DIR Figure 12 Connecting to Indexer with Sourcing Outputs RES STEP STEP DIR DIR EN EN OUT OUT AIN GND Signal Conditioning 5V 50 mA Limit ISM 74...

Страница 15: ...Configuration Utility the STEP DIR inputs are reconfigured to accept limit switch input The STEP input can be used with a forward limit CW switch while the DIR input can be used with a reverse limit...

Страница 16: ...ch or Relay Connecting the Enable signal as shown in Figures 17 and 18 causes the drive to disable when the proximity sensor activates Figure 17 Connecting an NPN Type Proximity Sensor to an Input Fig...

Страница 17: ...to automatically control a motor brake or signal fault conditions You can also use it to drive LEDs relays and the inputs of other electronic devices like PLCs The positive collector OUT and negative...

Страница 18: ...be set to one of two motion command modes Pulse and Direction mode accepts a signal such as that generated by an external indexer or motion controller With this mode the frequency of the pulses fed in...

Страница 19: ...ortant if the motor is not mounted to a surface that will help it conduct heat away or if you expect the ambient temperature to be high Step motors produce torque in direct proportion to current but t...

Страница 20: ...ts Load Inertia The NI ISM 7413 includes anti resonance and electronic damping features which greatly improve motor performance To perform optimally the drive must understand the electromechanical cha...

Страница 21: ...mooth motor acceleration and deceleration This is only a consideration when using a source other than ENET control Smaller step sizes result in smoother motion and more precise speed but also require...

Страница 22: ...Consider the maximum pulse rate when deciding whether you must increase the filter frequency EN Input You can configure the behavior of the EN input Common applications use EN as a relay to turn the...

Страница 23: ...ther than load There are certain combinations of speed and voltage at which you can continuously operate a motor without damage The drive electronics of the NI ISM 7413 also dissipate power The heat p...

Страница 24: ...One hour on and one hour off results in 100 duty because the motor will reach full and possibly excessive temperature during the first hour of use Note National Instruments tested the NI ISM 7413 in a...

Страница 25: ...413 Technical Specifications Amplifier Amplifier type Dual H bridge 4 quadrant Current control 4 state PWM 20 kHz Protection Over voltage under voltage over temperature motor wiring shorts Supply volt...

Страница 26: ...g or differential signals can be used Minimum on voltage 4 VDC Maximum voltage 30 VDC Maximum pulse frequency 3 MHz Minimum pulse width 250 ns Analog Input AIN is referenced to GND Range 0 to 5 VDC Re...

Страница 27: ...abled GG slow Flashing green slowly No alarm motor enabled GG rapid Flashing green quickly Q Program running RG 1 red 1 green Motor stall encoder equipped only RGG 1 red 2 green Move attempted drive d...

Страница 28: ...hts as set forth in FAR 52 227 14 DFAR 252 227 7014 and DFAR 252 227 7015 Worldwide Support and Services The National Instruments website is your complete resource for technical support At ni com supp...

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