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IMPORTANT INSTRUCTIONS AND WARNINGS-Electric Device

1. CAUTION FOR HANDLING AND OPERATION

2. FEATURES

3. SPECIFICATIONS

4. SYSTEM CHART

5. TORQUE CHARACTERISTICS

6. NOMENCLATURE

7. CHANGING FUSES

8. BRACKET INSTALLATION

9. POWER CORD CONNECTION

10. MOTOR CORD CONNECTION

11. CHANGING TOOLS

12. REPLACING THE COLLET CHUCK

13. INSTALLATION OF THE MOTOR SPINDLE

14. MOTOR CURRENT DISPLAY AND ADJUSTING THE CLAMPING PRESSURE

15. AIR HOSE CONNECTION AND

AIR PRESSURE SETTINGS

16. BREAK-IN PROCRDURE

17. OPERATION PROCEDURE

18. EXTERNAL INPUT/OUTPUT CONTROL SIGNAL SPECIFICATIONS

19. PROTECT FUNCTION

20. SETTING OF OPERATING PARAMETERS

21. TROUBLESHOOTING

CONTENTS

iSpeed3 Control Unit

Содержание iSpeed3

Страница 1: ... P3 P4 P5 P6 P7 P7 P9 P10 P11 P11 11 CHANGING TOOLS 12 REPLACING THE COLLET CHUCK 13 INSTALLATION OF THE MOTOR SPINDLE 14 MOTORCURRENTDISPLAYANDADJUSTINGTHECLAMPINGPRESSURE 15 AIRHOSECONNECTIONAND AIRPRESSURESETTINGS 16 BREAK IN PROCRDURE 17 OPERATION PROCEDURE 18 EXTERNAL INPUT OUTPUT CONTROL SIGNAL SPECIFICATIONS 19 PROTECT FUNCTION 20 SETTING OF OPERATING PARAMETERS 21 TROUBLESHOOTING P12 P12 P...

Страница 2: ...an outer insulation that is green with or without yellow stripes If repair or replacement of the electric cord or plug is necessary do not connect the grounding conductor to a live terminal Check with a qualified electrician or service person if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that h...

Страница 3: ... COLLECT TOOL Do not force tools or attachments to do a job for which it was not designed WEAR PROPER APPAREL Do not wear loose clothing gloves neck ties rings bracelets or other jewelry that might get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not...

Страница 4: ...nments Protect the control unit from moisture and other contaminants Failure to protect control unit can result in damage to internal components and injury to the operator Always wear safety glasses Everyday eyeglasses only have impact resistant lenses they ARE NOT safety glasses Never touch the motor spindle or cutting tool while the motor spindle is rotating Reduce the risk of unintentional star...

Страница 5: ...or the applications Do not exceed the capabilities of the motor spindle or cutting tools Check if tools collet chucks or chuck nut are damaged before attempting to operate Make sure that the collet chuck is properly tightened The tool may be ejected during rotation resulting in injury Attach the provided connector covers when not using Input Output connector A B Rotate motor spindle at a low speed...

Страница 6: ...r Load External Control Signal Error Incompatible Motor Over Speed Emergency Stop Signal Emergency Stop Error Internal Memory Error Over Air Pressure Pollution Degree 2 Weight 3 5kg Dimensions W 142mm D 234mm H 72mm Transportation and storage environment Temperature 10 60 Humidity 10 85 Atmospheric pressure 500 1060 hPa Height above Sea Level Less than 2000 m 3 3 Standard Equipment Model Standard ...

Страница 7: ...W㧕 Ourput Torque Cnticuous Duty Area 0 20 40 60 80 100 120 140 160 Output 㧔 W㧕 0 10 20 30 40 50 60 Speed䋨㬍㪈㪇㪊 min 1 㧕 Torque 㧔cN m㧕 Ourput Torque Cnticuous Duty Area Cnticuous Duty Area 0 1 2 3 4 5 6 7 5 TORQUE CHARACTERISTICS BM319 BM319F BM319FC BM320 BM320F BM322 BM322FR BM322FL BM325 5 1 Motor Speed 80 000min 1 5 2 Motor Speed 60 000min 1 Fig 3 Fig 4 0 20 40 60 80 100 120 140 160 Output 㧔 W㧕 0...

Страница 8: ...ow button will decrease the speed 1 digit is 100min 1 Speed Range 1 000 60 000min 1 and 1 000 80 000min 1 1 000 80 000min 1 BM319 BM319F BM319FC BM320 BM320F 1 000 60 000min 1 BM322 BM322FR BM322FL BM325 Start Stop Button Start and stops Motor Spindle rotation DIRECTION DIR Button Right hand rotation FWD and left hand rotation REV are viewed from the cutting tool facing the operator With the cutti...

Страница 9: ...on to the connector or pins Input Output Connector B D Sub 15 Connector Input Output Connector B for automatic monitoring of emergency conditions When not in use please install the connector cover to prevent damage or contamination to the connector or pins Motor connector No 1 Motor connector for Motor No 1 Motor connector No 2 Motor connector for Motor No 2 Air Input Joint Hose diameter Ǿ6mm Supp...

Страница 10: ...age 7 CHANGING FUSES 㩷Ԭ 㩷ԭ 㩷㩷Ԯ Push on the clips on the top and bottom of the fuse holder and remove the fuse folder and fuses Remove the bad fuse or fuses and replace with the proper type and rating of fuse as listed below and as determined by the input voltage being used Specified fuse T4 0AH 100V 120V Part No S505 4 R Cooper Bussmann Inc T2 0AH 200V 230V Part No S505 2 R Cooper Bussmann Inc Re...

Страница 11: ...using the provided Screws 4pcs and Plate Nuts 4pcs 8 BRACKET INSTALLATION CAUTION If there is a possibility for the Control Unit to fall from its intended location Be sure to install the provided Mounting Brackets for safety 㩷Ԭ 㩷ԭ 㩷㩷Ԯ 㩷ԯ 㩷 Fig 9 Bracket Fig 11 Fig 8 Bracket Fig 13 8 2 Top surface Mounting Fig 10 Bottom Mounting Fig 14 Front Side Mounting Fig 12 Top Surface Mounting Plate Nut Brac...

Страница 12: ...of power cord hook Refer to Fig 17 Push Fig 17 10 MOTOR CORD CONNECTION CAUTION Before connecting the motor cord make sure the power source and control Main Power Switch㩷ⓖ are turned OFF Ensure alignment pin upward Carefully insert the alignment pin into the alignment hole and push straight into the motor lead port of the rear of the control unit Tighten the coupling nut Alignment Pin Coupling Nut...

Страница 13: ...pindle Place the provided wrench 9x11 on the chuck nut and turn it counterclockwise to loosen the collet chuck and remove the tool The first turn will loosen the chuck nut but the tool will not release and turning will become stiff Keep turning through the stiffness and the collet chuck will open Clean the collet chuck and chuck nut then insert the new tool and tighten the collet chuck by turning ...

Страница 14: ...stening Bolt Bushing with Slit Fastening Bolt Fastening Bolt Slit of Bushing Slit CAUTION Fastening Bolt RECOMMENDATIONS Split type holder When installing a motor spindle do not hit drop or cause shock to the motor spindle This may cause damage to internal components and result in malfunctions Cautions when tightening the securing bolt Do not over tighten the bolt This may cause damage to motor sp...

Страница 15: ...eneration will result Absolutely never affix the motor spindle with a bolt or set screw when using split type holders 13 2 Fixturing a flange type motor spindle BM319F BM319FC BM320F BM322FR and BM322FL Fig 27 Fastening Bolt Table 1 Insert the motor spindle housing diameter section into the machines tool plate bore Secure the motor spindle through the counter sunk holes 2 locations on the flange f...

Страница 16: ...ontrol unit If you are not using the AL 0201 Air Line Kit make sure that the inlet air supply is dry clean regulated air Insert the provided Ǿ4mm air hose into the back of the motor spindle Insert the other side of the φ 4mm air hose into the Air Output Joint on the rear of the control unit When connecting two motor spindles to the control unit use the Air Branching Joint that has been provided Th...

Страница 17: ...motor spindle The following procedure must be followed to ensure proper motor spindle operation and longevity The grease inside the bearings will settle during transportation storage or service If the motor spindle suddenly runs at high speeds grease will evacuate from the bearings causing excessive heat resulting in bearing damage After initial installation repair or long periods of non operation...

Страница 18: ...ency Operating Function Setting the Level of Speed Achievement Error History Display Confirmation of Parameter The following Parameters can also be preset Please refer to section 21 SETTING OF OPERATING PARAMETERS of this manual for details 18 1 Input Output connector A 㿢㩷Ԭ Input Output connector A 㿢 WARNING Do not connect any circuit other than SELV 24VDC Safety Extra Low Voltage to the External...

Страница 19: ...round Output Internal GND This GND to be used for Analog Output Circuits 14 START Rotate Command Signal Input OFF Open Stop ON Closed Rotation Start and Stops Motor Rotation 15 UD_IN Pulse Speed Change UP DOWN Signal Input OFF Open Speed Down ON Closed Speed Up Determines speed up or speed down parameter 16 Not used 17 SEL0 Speed Change Point Select Signal 0 Input OFF Open ON Closed Select 4 Motor...

Страница 20: ...election Signal Set Speeds for Motor No 1 Motor No 2 㩷Ԯ㩷㩷Ԯ 㪄㪈 Input Output Signal Variable Register 5 K Variable Register 5 K Connector A ֈ Input Output D SUB 25 COM_1 24V or 0V START DIR_IN RESET MT_SEL SEL0 SEL1 UD_IN CNT_IN Connector B Input Output D SUB 15 EMG IN EMG IN 1 14 2 4 9 17 5 15 2 3 3 2 11 22 23 13 1 1 9 1 10VDC VR2 VR1 GND RUN DIR_OUT ERR SEL_MT WARNING COIN PULSE COM_2 0V or 24V M...

Страница 21: ...eved These signals are MOS Relay Connections The Output Signal can be connected to either a sinking or source type connections Voltage and Current Specifications Applied Voltage V max 30VDC Working Current lp 100mA Use a separate External Power Source for Output Circuits It is recommended to use a separate 24VDC Power Source other than the one used for Input Signals Please refer to Fig 34 for conn...

Страница 22: ...Control Signal 6V 10 1 6 7 8 9 3 4 5 0 2 4 6 5 8 7 2 3 1 2 80 000min 1 60 000min 1 V V V 13 25 24 12 1K 1K 1K 0V The side of Control Unit Motor Current Monitor Torque Load Monitor Rotating Speed Monitor Voltage Motor Speed Control Signal Refer to Fig 36 37 for connections Please refer to Fig 38 about relationship between Motor speed and Control signal When applying voltage never input more than 10...

Страница 23: ...ot Used 9 EMGIN B Emergency Stop Signal B Input Input for Emergency Stop Signal Emergency Stop Signal or Emergency stop signal power source Normal Operation ON Closed Emergency OFF Open Refer to Fig 41 10 MTCN B Motor Signal Connect Contact B Output Continuity OFF Open between MTCN A and MTCN B the Motor is connected When there is continuity OFF between MTCN A and MTCN B the Motor is connected If ...

Страница 24: ...When the Emergency Stop Signal is OFF Open the Safety Relay is OFF and the power supply to the motor is interrupted and the Motor stops Output Signal PIN No 2 10 5 13 6 14 There are 3 command Output Signals Motor Connection Monitoring AUTO MODE and Control Unit Power Source Monitoring These signals are MOS Relay Contact Connections The Output Signal can be connected to either a sinking or source t...

Страница 25: ...or is off If there is no continuity between these pairs of Pins then the system is operating normally If the Emergency Stop Signal is OFF Open the Safety Relay will be OFF and the Motor Power will be interrupted and the Motor will stop The Voltage Current specifications of PINS 3 11 and PINS 4 12 Applied Voltage V max 30VDC Working Current Ip 2A The installed Safety Relay is designated to comply w...

Страница 26: ...ence and noise please keep the length of the cables as short as possible and route them separately or as far away as possible from high voltage electrical cables Use only shielded cables to minimize RF interference and noise Connect the shield to the plug cover Connect the shielded line to the Input Output connector the shielded line is grounded Do not connect another shielded line to any external...

Страница 27: ... Connector is disconnected or damaged A1 Low Air Pressure Low Air Pressure A2 Control Unit Overheat Control Unit Overheat A3 Over Load Motor Torque Load Exceeding Safe Limits A4 Emergency Stop Signal Emergency Stop Signal Has Been Activated A5 Over Air Pressure Over Air Pressure Table 6 19 2 Detection of unsafe operating conditions Always check the Control Unit Motor Spindle and the condition of t...

Страница 28: ...Trouble with Internal Power Supply or an internal component of the Control Unit as occurred E3 Motor Cord Disconnect Motor Cord or Connector is disconnected misaligned or damaged E4 Control Unit Overheat Control Unit Overheated E5 Brake Circuit Trouble Trouble with the Motor Brake Circuit E6 No Speed Signal Loss of speed control sensing inside the motor caused by impact or torque overload E7 Low A...

Страница 29: ... control motor and spindle are possible NAKANISHI recommends only continuous duty operation Load LEDʼs with 3 LEDʼs lit Torque Load Monitor Load Voltage should be less than 5V Overload operation is considered short term operation mode The allowable operation time depends on the number of lighted LEDʼs on the Load Monitor LED Load The allowable time is detailed below 㩷Ԭ 㩷ԭ 㩷Ԯ Load Monitor LED 4 LED...

Страница 30: ...imum Motor speed to the maximum recommended speed for the material being machined Selection of External Input Output Signal Speed External Speed Signal when in AUTO Mode Speed can be changed change manually at the Control Unit variable DC voltage speed change with Pulse or change at Speed Point can be selected Speed change using Speed Point is a method to select speeds using the four 4 rotation sp...

Страница 31: ...ode While pushing and holding the Reset Button 㽼 turn the Power Switch ⓖ at the rear of the Control Unit On Hold the Reset Button down for 3 seconds the buzzer will ʻBEEPʼ 3 times release the Reset Button 㽼 and Parameter Setting Mode will start The Start LED flashes to indicate Parameter Setting Mode is active 㩷㩷䊶 After entering Parameter Setting Mode the parameters to be set can be selected by p...

Страница 32: ...splayed This indicates that Fixed Motor No 1 Speed can not be set Push the Start Stop Button 㽷 The Digital Speed Indicator will display the selected Motor No 1 speed The Motor speed can be set by pushing the Motor Speed Adjustment Button 㽶 The speed control range is 1 000 60 000min 1 or 1 000 80 000min 1 To set the desired speed push the Reset Button 㽼 When the setting is memorized is displayed Pu...

Страница 33: ...or No 1 and preset speed is for Motor No 2 Push the Start Stop Button 㽷 is displayed This indicates the setting of Motor No 1 Push the Start Stop Button 㽷 is displayed This indicates that Maximum Motor No 1 Speed can not be set Push the Start Stop Button 㽷 The Digital Speed Indicator will display the selected Motor No 1 speed The Motor speed can be set by pushing the Motor Speed Adjustment Button ...

Страница 34: ... is 1 000 60 000min 1 or 1 000 80 000min 1 Push the Start Stop Button 㽷 is displayed This indicates that motor No 1 Speed Point 4 can be set The Digital Speed Indicator 㽴 will oscillate between and the motor speed can be selected by pushing the Motor Speed Adjustment Button 㽶 Speed control range is 1 000 60 000min 1 or 1 000 80 000min 1 Push the Start Stop Button 㽷 is displayed This indicates that...

Страница 35: ...urn the Main Power Switch ⓖ OFF Sets the time from the Motor start up until reaching the maximum Motor speed and the Deceleration Time from the maximum Motor speed to stop Acceleration Time and Deceleration Time are common 㩷㩷䊶㩷㩷䊶 20 3 7 Setting of Motor Acceleration Time and Deceleration Time Procedure 㩷㪈㪀㩷㪉㪀㩷㪊㪀㩷㪋㪀㩷㪌㪀㩷㪍㪀㩷㪎㪀㩷㪏㪀 The Emergency Stop feature is activated with this parameter M...

Страница 36: ...et Button 㽼 then turn the Main Power Switch ⓖ OFF 20 3 10 Error History Push the Start Stop button 㽷 The newest Error Code is shown on the display when there is an Error History If the Error Code is memorized the error history number and the Error Code are shown on the display The Error History is sequentially displayed by pushing the Motor Speed Adjustment Button 㽶 Error NO 5 is the oldest error ...

Страница 37: ...unction Motor Speed Motor No 1 or Motor No 2 Rotating Direction FWD REV Control Mode AUTO MANUAL Motor Channel No 1 No 2 Display Mode Parameter Settings Key Hold 㩷㪈㪀㩷㪉㪀㩷㪊㪀㩷㪋㪀㩷㪌㪀㩷㪍㪀㩷㪎㪀 On power up the system will resume all the control panel settings in the position they were in when the Control Unit was Powered OFF The following settings will be maintained ...

Страница 38: ...connector and check the motor cord Emergency Stop Signal on Input Output Connector B㿣 is OFF Open Only when the parameter is set to on Set Emergency Stop Signai to be ON close Error Code Indicated Check this Operation Manual for the source of the error code Table 7 Low Air Pressure Refer to section 6 2 1 SETTING AIR PRESSURE The Start Stop Button is not activated because Key Hold is set Release th...

Страница 39: ...38 ...

Страница 40: ... 11 10 005 䣦 ...

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