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PARTS AND OPERATION MANUAL

OPERATION MANUAL

Revision #0 (03/31/11)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

WHISPERWATT

SERIES

MODEL DCA-15SPXU4

60 Hz GENERATOR

Содержание WHISPERWATT DCA-15SPXU4

Страница 1: ...PARTS AND OPERATION MANUAL OPERATION MANUAL Revision 0 03 31 11 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES WHISPERWATTTM SERIES MODEL DCA 15SPXU4 60 Hz GENERATOR...

Страница 2: ...PAGE 2 DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 Diesel engine exhaust and some of PROPOSITION 65WARNING...

Страница 3: ...DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 PAGE 3 1 NOTE PAGE...

Страница 4: ...de Front 7 Safety Message Alert Symbols 8 9 Rules for Safe Operation 10 14 Installation 16 17 General Information 18 Major Components 19 Generator Control Panel 20 21 OutputTerminal Panel Familiarizat...

Страница 5: ...DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 PAGE 5 1 NOTE PAGE...

Страница 6: ...e 60 Hz Aux AC Power CS6369 12 KW 240 VAC Single Phase 60 Hz 6 KW 120 VAC Single Phase 60 Hz Table 2 Engine Specifications Model KUBOTA V2203 M Type 4 Cycle water cooled swirl combustion chamber type...

Страница 7: ...SPXU4 DIMENSIONS TOP SIDE AND FRONT Figure 1 Dimensions WHISPERWATT 15 MQPOWER FRONT VIEW F E D TOP VIEW SIDE VIEW Denyo B C A U N V TABLE 3 DIMENSIONS Reference Letter Dimension in mm A 21 65 550 B 2...

Страница 8: ...USLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Gasoline engine exhaust gases c...

Страница 9: ...clothing away from all moving parts to prevent injury WARNING ROTATING PARTS Wet Stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied...

Страница 10: ...nt due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to...

Страница 11: ...ded to a suitable earth ground GROUND ROD See installation in this manual NEVER use gas piping as an electrical ground Maintenance Safety NEVERlubricatecomponentsorattemptserviceonarunning machine Hig...

Страница 12: ...To avoid severe injury or DEATH DO NOT drop the battery There is the possibility of risk that the battery may explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contai...

Страница 13: ...incorrect connections may cause damage to the generators and electrical shock NEVER insert any objects into the output receptacles during operation This is extremely dangerous ALWAYS turn off the gene...

Страница 14: ...ure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound The following list of safety precautions should be followed whe...

Страница 15: ...DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 PAGE 15 1 NOTE PAGE...

Страница 16: ...PAGE 16 DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 Figure 2 Typical Generator Grounding Application DCA 15SPXU4 INSTALLATION...

Страница 17: ...larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 2 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the o...

Страница 18: ...ngsteadystateloads thepowerfromthevoltageregulator is supplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then recti...

Страница 19: ...I R C S E D 1 y l b m e s s A r e t l i F r i A 2 y l b m e s s A r e l f f u M 3 y l b m e s s A r o t a i d a R d n a e n i g n E 4 y l b m e s s A r o t a r e n e G 5 y l b m e s s A y r e t t a B...

Страница 20: ...EV 0 03 31 11 Figure 4 Generator Control Panel DCA 15SPXU4 GENERATOR CONTROL PANEL U N V 14 A V HZ WATER TEMP OIL PRESS BATT LOW LEVEL BATT LOW LEVEL DECREASE INCREASE PREHEAT LAMP PREHEAT LAMP 3 1 2...

Страница 21: ...tch controls the speed of the engine from idle to high 7 Starter Switch This switch has four positions A Stop The switch should be in this position anytime the unit is not in operation This position a...

Страница 22: ...ptacle 120V GFCI receptacle 20 amps L5 30R receptacle 125V 30 amps L6 30R receptacle 240V 30 amps Three Output Terminal Lugs U N V and Ground OutputTerminal Panel TheOutputTerminalPanel Figure5 shownb...

Страница 23: ...ing the knob counter clockwise will decrease the voltage Figure 7 120 240V CS6369Twist Lock Auxiliary Receptacle DCA 15SPXU4 OUTPUT TERMINAL PANEL FAMILIARIZATION Twist Lock DualVoltage120 240VAC Rece...

Страница 24: ...r the convenience receptacles Figure 11 Make sure to read the operation manual before attempting to connect a load to the generator To protect the output terminals from overload a 3 pole 70A main circ...

Страница 25: ...d can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 6 NOTE Before connecting this generator to any building s electrical system a licensed electrician...

Страница 26: ...e to decrease voltage output 1 120 OutputTerminal Lug Voltages 1 Connect the load wires to the OutputTerminal Lugs as shown in Figure 12 Figure 12 OutputTerminal Lugs 120VAC Single Phase Connections A...

Страница 27: ...and verify that the oil level is maintained between the two notches Figure 17 on the dipstick See Table 8 for proper selection of engine oil Figure 18 Internal FuelTank System Refilling the Fuel Syste...

Страница 28: ...Fuel Tank Figure 22 Fuel Expansion 2 Remove fuel cap internal fuel tank and fill fuel tank as shown Figure 20 ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximi...

Страница 29: ...egative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the KUBOTA Engine Owner s Manual Fan BeltTension A slack fan belt may contrib...

Страница 30: ...f any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of the...

Страница 31: ...ed position WARNING STARTINGTHE GENERATOR Figure 26 Engine Enclosure Doors Figure 29 Frequency Meter Hz 3 Once the engine starts let it engine run for 1 2 minutes Listen for any abnormal noises If any...

Страница 32: ...re 34 9 Observe the generator s ammeter Figure 35 and verify it reads the anticipated amount of current with respect to the load The ammeter will only display a current reading if a load is in use Fig...

Страница 33: ...wn in Figure 27 and let the engine cool for 3 5 minutes with no load applied 3 Turn the ignition key counter clockwise to the STOP position When the engine has stopped remove key Place key in a safe p...

Страница 34: ...e After changing the air element press the dust indicator button to reset the indicator E C N A N E T N I A M N O I T C E P S N I 1 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0...

Страница 35: ...isassembling the fuel system bleed the system according to the following procedure See the KUBOTA Engine Manual for details To restart after running out of fuel turn the switch to the ON position for...

Страница 36: ...unction when commercial power has been supplied to them Figure 36 To apply commercial power to these receptacles a power cord of adequate size will be required SeeTable 6 When using the generator in h...

Страница 37: ...brakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehi...

Страница 38: ...ening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 14 Figure 38 Major Suspension Components DCA 15SPXU4 TRAILER MAINTENANCE DO NOT a...

Страница 39: ...wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence see Figure 39 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as...

Страница 40: ...PAGE 40 DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 DCA 15SPXU4 GENERATORWIRING DIAGRAM Figure 40 GeneratorWiring Diagram...

Страница 41: ...DCA 15SPXU4 OPERATION MANUAL REV 0 03 31 11 PAGE 41 1 DCA 15SPXU4 ENGINEWIRINGDIAGRAM Figure 41 Engine Wiring Diagram...

Страница 42: ...o n n o i t c e j n i n a e l C g n i n o i t c n u f l a m p m u p n o i t c e j n I e c a l p e r r o r i a p e R t f a h s m a c t f a h s k n a r c f o e r u z i e S g n i r a e b r o r e n i l r...

Страница 43: ...n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l...

Страница 44: ...R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e...

Страница 45: ...r o h s t r o h S 1 g n o L 2 d i o n e l o S t i u c r i c t r o h s n o i t c e n n o c s i D t r o h S 2 g n o L 2 e r u t a r e p m e T r e t a W r o s n e S n o i t c e n n o c s i D t r o h S 4...

Страница 46: ...k Tel 0161 339 2223 Fax 0161 339 3226 CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011...

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