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TIQUIP INC

PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244

800-478-1244

FAX: 310-537-3927

FAX: 310-631-5032

E-mail:[email protected]

•

www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

Revision #7 (09/02/04)

Tamping Rammer

Model

MT-86D

(YANMAR L40A-DRM ENGINE)

Содержание Mikasa MT-86D

Страница 1: ...ORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico Revision 7 09 02 04 Tamping Rammer Model MT 86D YANMAR L40A DRM ENGINE ...

Страница 2: ...PAGE 2 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 ...

Страница 3: ...00 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICEDEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQPOWERSERVICEDEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICALASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTYDEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 E...

Страница 4: ...42 43 Label and Gasket Set Assembly 44 45 Loose Parts Assembly 46 47 Terms and Condition Of Sale Parts 48 MIKASA MT 86D Tamping Rammer Here s How To Get Help 3 Table Of Contents 4 Parts Ordering Procedures 5 Rules For safe Operation 6 7 Operation and Safety Decals 8 General Information 9 Specification 10 Controls and Components 11 Operation 12 16 Troubleshooting Guide 17 Explanation Of Codes In Re...

Страница 5: ...173 310 537 3700 Ext 279 Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 310 537 3700 Note Unlessotherwiseindicatedbycustomer all orders are treated as Standard Orders and will ship within 24 hours We will make every effort to ship AirShipments thesamedaythattheorderis received ifpriorto2PMwestcoasttime Stock Orders must be so noted on fax or web forms Extra Discounts All parts orders...

Страница 6: ...afety decals when they become difficult read Alwayscheckthemachineforloosened threadsorboltsbefore starting MT 86D RULES FOR SAFE OPERATION Always refuel in a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result f...

Страница 7: ...on out of the reach of children Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tightenfueltankcapsecurelyandclosefuelcocktoprevent fuel from spilling Drain fuel when transporting rammer over long distanc...

Страница 8: ...PAGE 8 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D OPERATION AND SAFETY DECALS ...

Страница 9: ...eateimpactforce The MT 86D tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction ofTamping Rammer TheMikasaMT 86DTampingRammerisequippedwithanRobin aircooled fourcyclegasolineengine Transmissionofthepower takes place by increasing the engine speed to engage the centrifugal clutch Rammer ...

Страница 10: ... A t h g i e W g n i t a r e p O g k 2 9 s b l 2 0 2 s n o i t a c i f i c e p S e n i g n E D T S M R D A 0 4 L r a m n a Y 2 e l b a T s n o i t a c i f i c e p S e n i g n E D T S M R D A 0 4 L r a m n a Y 2 e l b a T s n o i t a c i f i c e p S e n i g n E D T S M R D A 0 4 L r a m n a Y 2 e l b a T s n o i t a c i f i c e p S e n i g n E D T S M R D A 0 4 L r a m n a Y 2 e l b a T s n o i t a...

Страница 11: ...ng 14 Handle To operate rammer GRIP handle assembly firmly on both sides 15 Bellows Reservoir for oil bath Figure A shows the location of the controls and components for the MT 86D Tamping Rammer The functions of each control is described below 1 FuelTank Cap Remove this cap to add diesel fuel Use high grade automotive diesel fuel only 2 ThrottleLever Controlsenginespeedandthetamping action of the...

Страница 12: ... a centrifugal clutch Circular motion is converted into vertical motion to create impact force 3 2 Preparation Inspection Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubrication system Check oil level through oil level sight glass at rear of tamper foot If oil is not visible add 10W 30 motor oil Oil bath contains approx 1 7 pt 800cc for MT 86D 3 3 Engine Use only automobile diese...

Страница 13: ... may engage clutch whenenginestarts Returnthrottlelever from starting position to idle position when engine starts 4 2 Grip the recoil starter handle and pull it until you feel a slight resistance Fig 4 4 3 Press the decompression lever to release decompression The decompression lever will return automatically when the recoil starter is pulled Fig 5 4 4 Return the recoil starter and pull the handl...

Страница 14: ...of the foot contacts the soil first 5 5 To stop tamping quickly move the throttle lever from the OPERATION to IDLE position Do not move the lever slowly as irregular action and damage may result 6 Stopping the Engine 6 1 MovethrottleleverquicklyfromidletoSTOPwhilepressing thethrottleleverbutton Runtheengineforthreeminutesatidle speed to allow for proper cool down Following the above procedures wil...

Страница 15: ...Oil bath contains approx 1 7 pt 800 cc for MT 86D INITIAL OIL CHANGE Temperature Classification of Oil 20 C 68 F or over CC class or higher grade SAE 30 10 C 14 F to 0 C 68 F SAE 20 Below 10 14 F SAE 10W 30 After 50 hours of operation SECOND OIL CHANGE AND OR LATER Every 200 hours of operation 7 4 Replacement of Lubricant ENGINE 7 4 1 While the engine is still warm remove the drain plug For quickd...

Страница 16: ... upright position of rammer at all times Transport rammer in upright position If machine must be laid down for transportation drain the diesel fuel first and lay machine with muffler side down Fig 11 The fuel filter is installed at the bottom of fuel tank Should the rammerbelaidonitsside dirtfromthefuelfiltermaycontaminate the injection nozzle causing damage to the fuel pump 7 9 Storage When stori...

Страница 17: ...le clogged 5 Recoil starter not pulled with enough speed 6 Air cleaner clogged 7 Clutch failure 8 Fuel line clogged B Operation not satisfactory 1 Engine speed improperly set 2 Clutch slips 3 Excess lubricant oil causing irregular jumping or protective sleeve is heated 4 Lack of lubricant oil causing irregular jumping 5 Spring failure 6 Spring cylinder locked MT 86D TROUBLESHOOTING ...

Страница 18: ...ated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit MT 86D TEXPLANATION OF CODE IN REMARKS COLUMN If more than one of the same reference number is listed the last one listed indicates newest or latest part aval...

Страница 19: ...pages of this book MT 86D DIESEL RAMMER 1 3 UNITS 1 956200040 THROTTLE LEVER ASSY 1 956108040 THROTTLE WIRE 3 371010060 ELEMENT ASSY 2 954405080 STRAINER FUEL TANK 3 18325455120 STRAINER ASSY FUEL 1 0430430015 CAP FUELTANK 1 16071001760 CAP W LUB OIL GA 2 11425035070 STRAINER OIL LUB 2 16026076630 ROPE RECOIL STARTER MT 86D SUGGESTED SPARE PARTS NOTE ...

Страница 20: ...PAGE 20 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D NAME PLATE AND DECALS NAME PLATE AND DECALS ...

Страница 21: ...K 1 2 920205840 DECAL FUEL DIESEL 1 NPA 584 3 920203330 DECAL EAR PROTECTION 1 NAA 333 4 920205820 DECAL ENGINE R P M 3100 3300 1 5 920203290 DECAL READ OWNER S MANUAL 1 NPA 329 6 PLATE SERIAL NO MT 86D 1 ORDER FROM MQ SER DEPT W MODEL S N 7 920201950 DECAL MOTOR OIL 1 8 920205830 DECAL AIR CLEANER 1 NPA 583 9 DCL86D 76D DECAL KIT MT 86D MT 76D 1 INCLUDES ITEMS W FOR DECAL ILLUSTRATIONS SEE PAGE 8...

Страница 22: ...PAGE 22 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D CRANKCASE AND ENGINE ASSY 42C 42B 42E 42A 42D 35 4 35 1 35 2 35 5 35 3 35 5 CRANKCASE AND ENGINE ASSY ...

Страница 23: ...6 952400690 WASHER 9304 1 17 002210825 BOLT 8X25H SW 1 REPLACES 002210825 19 372447670 PACKING FRONT COVER 1 20 002210620 BOLT 6X20H SW 9 REPLACES 002210620 22 372447680 PINION 1 23 040006205 BEARING 6205 1 24 080200350 STOP RING S 35 1 25 371449600 SPACER 1 REPLACES 371335280 26 060404010 OIL SEALTC 40528 1 27 050101000 O RING G 100 1 28 371447640 CLUTCH DRUM 1 29 952405610 KEY 5X5X19R 1 30 95240...

Страница 24: ...PAGE 24 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D CRANKCASE AND ENGINE ASSY 42C 42B 42E 42A 42D 35 4 35 1 35 2 35 5 35 3 35 5 CRANKCASE AND ENGINE ASSY ...

Страница 25: ...7 371335270 INTAKE FLANGE 1 48 11428412200 GASKET AIR INTAKE 1 49 001200652 BOLT 6X60 2 50 030206150 WASHER SW M6 2 52 956200040 THROTTLE LEVER ASSY 1 53 956108040 THROTTLE WIRE 1 54 371448000 LEVER STAY 1 56 371448300 CLIP M 1 57 26226100402 STUD M10X20 PLATED 2 58 020310080 NUT M10 2 59 030210250 WASHER SW M10 2 60 002211050 BOLT 10X50H SW 2 65 372213560 FRONT COVER MQ 1 71 914410003 ENGINE ASSY...

Страница 26: ...PAGE 26 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D CYLINDER GUIDE AND FOOT ASSY EXCLUDE 61 62 AND 63 CYLINDER GUIDE AND FOOT ASSY ...

Страница 27: ...OWS ORANGE 1 REPLACES 354332780 87 050931500 O RING JAS03150 2 88 1 354910020 BELLOWS CLAMP CP 2 INCLS ALL ITEMS W 89 012710035 BOLT 10X35 H SW 4 REPLACES 002211035 90 959010150 LEVEL GAUGE PLUG TYPE 1 91 953404670 COPPER PACKING 17X25 5X1 1 92 050201500 O RING P 150 1 100 352910081 FOOT ASSY 330W W F COVER 1 INCLS ALL ITEMS W 101 352326620 FOOT 330B 331L 1 102 352326630 METAL SHEET 330B 1 103 015...

Страница 28: ...PAGE 28 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D TANK AND HANDLE ASSY 9A TANK AND HANDLE ASSY ...

Страница 29: ...ES 002410815 9 18325455120 STRAINER ASSY FUEL 1 INCLUDES ITEM W 9A 24341000450 O RING 1 10 020106050 NUT M6 3 REPLACES 020306050 11 030206150 WASHER SW M6 3 12 001210815 BOLT 8X15H 1 13 020108060 NUT M8 1 REPLACES 020308060 14 030208200 WASHER SW M8 2 15 009110011 SOCKET HEAD SCREW 8X20 1 21 371113560 HANDLE 1 22 371448010 SIDE PROTECTOR 1 23 011808015 BOLT 8X15H SW PW 3 REPLACES 002410815 26 1836...

Страница 30: ...PAGE 30 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE CYLINDER BLOCK ASSY 2 SEE PG 32 AND 33 FOR P N 7 SEE PG 40 AND 41 FOR P N CYLINDER BLOCK ASSY ...

Страница 31: ...2 STUD M 6X18 PLATED 1 24 26226060222 STUD M 6X22 PLATED 2 25 26366030002 NUT M6 3 26 11425001412 GASKET CRANKCASE 1 27 11428401451 COVER ASSY CASE 1 INCLUDES ITEMS W 30 11425002100 BEARING MAIN 1 33 11425035150 PIPE L O INLET 1 34 26106060252 BOLT M6X25 PLATED 14 35 26106080352 BOLT M8X35 PLATED 1 36 10542501690 PLUG M16 2 37 16071001760 CAP W LUB OIL GAUGE 1 INCLUDES ITEM W 39 24311000180 O RING...

Страница 32: ... 32 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 MT 86D L40ADRMYANMARENGINE CYLINDERHEADANDBONNET YANMAR L40A DRM ENGINE CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY 1 SEE PG 30 AND 31 FOR P N ...

Страница 33: ... 1 19 11425011600 WASHER 2 20 11425011651 ARM ASSY INTAKE 1 INCLUDES ITEMS W 22 11425011240 SCREW VALVE ADJUST 1 23 26756060002 LOCK NUT M6 PLATED 1 24 71427011660 ARM ASSY EXHAUST 1 INCLUDES ITEMS W 27 11425011240 SCREW VALVE ADJUST 1 28 26756060002 LOCK NUT M6 PLATED 1 29 11926011370 CAP VALVE 1 30 11425011900 RETAINER NOZZLE 1 31 22351040008 SPRING PIN 4X8 1 32 26106080452 BOLT M8X45 PLATED 1 3...

Страница 34: ...PAGE 34 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 1 SEE PG 30 AND 31 FOR P N YANMAR L40A DRM ENG CRANKSHAFT PIS CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY ...

Страница 35: ...1 23 18325021350 SPACER 1 24 71428022720 PISTON W RINGS 1 INCLUDES ITEM W 26 71425022502 RING SET PISTON 1 32 11425022302 PIN PISTON D 19 1 33 22252000190 CIRCLIP 19 2 34 71425023703 ROD ASSY CONNECTING 1 INCLUDES ITEMS W 37 11425023200 BOLT ROD 2 38 11425023220 NUT ROD BOLT 2 39 11425023250 WASHER 2 40 22312030080 PARREL PIN 3X8 2 41 71425023600 BEARING CRANKPIN 1 43 71428022620 PISTON W RING OS ...

Страница 36: ...PAGE 36 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE LUB OIL PUMP AND GOVERNOR ASSY 1 SEE PG 30 AND 31 FOR P N LUB OIL PUMP AND GOVERNOR ASSY ...

Страница 37: ... TAPER PIN 3X20 1 19 22322030200 TAPER PIN 3X20 1 20 71477061700 GOVERNOR ASSY 1 25 11427061520 NEEDLE BEARING FJ810 2 26 11477061600 SEAL OIL 1 27 11477061610 WASHER THRUST 1 28 11425066050 HANDLE REGULATOR 1 30 11425266252 SPRING RETURN 1 31 11426866500 BRACKET ASSY REGULATOR 1 INCLUDES ITEMS W 33 11425066440 BOLT ADJUSTING 1 34 10210067080 BOLT ADJUSTING 1 35 26106060202 BOLT M6X20 PLATED 1 36 ...

Страница 38: ...PAGE 38 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 1 SEE PG 30 AND 31 FOR P N 2 SEE PG 32 AND 33 FOR P N YANMAR L40A DRM ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY ...

Страница 39: ...ASE 4 8 71426076821 RECOIL STARTER D ASSY 1 INCLUDES ITEMS W REPLACES 11426076050 9 RECOIL STARTER D 1 NOT SERVICED SEPARATELY 10 11426076520 CASE D W NO LABEL 1 11 16026076520 REEL RECOIL 1 12 16026076530 RATCHET 1 13 16026076540 SPRING SPIRAL 1 14 16026076550 WASHER THRUST 1 15 16026076560 SPRING FRICTION 1 16 16029076570 SPRING RETURN 1 17 16026076580 COVER SPRING 1 18 16026076590 PLATE FRICTIO...

Страница 40: ...PAGE 40 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE FUEL INJECTION PUMP ASSY 1 SEE PG 30 AND 31 FOR P N 2 SEE PG 32 AND 33 FOR P N FUEL INJECTION PUMP ASSY ...

Страница 41: ...425051340 HOLDER F I P DELIV 1 16 12455051350 GASKET DELIVERY 2 17 11425051600 LEVER ASSY CONTROL 1 18 11425050640 SEAT A SPRING 1 19 11425051650 SEAT B SPRING 1 20 22351020006 SPRING PIN 2X6 2 21 22351030008 SPRING PIN 3X8 1 22 71425053101 VALVE ASSY F INJECT 1 INCLUDES ITEMS W 23 11425053001 NOZZLE ASSY F INJECT 1 26 11425053080 NUT NOZZLE CASE 1 27 11425053120 SPRING NOZZLE 1 28 11425053130 SEA...

Страница 42: ...PAGE 42 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 2 SEE PG 28 AND 29 FOR P N YANMAR L40A DRM ENGINE AIR CLEANER AND MUFFLER ASSY AIR CLEANER AND MUFFLER ASSY ...

Страница 43: ...2010 PIPE ARI INTAKE 1 2 11425012201 GASKET AIR INTAKE 1 3 26106060252 BOLT M6X25 PLATED 1 4 26226060552 STUD M6X55 PLATED 2 5 11425013201 GASKET NON ASB 1 6 11428413500 MUFFLER ASSY DRM 1 9 26106060122 BOLT M6X12 PLATED 2 10 26216080182 STUD M8X18 PLATED 2 11 26366080002 NUT M8 2 12 26366060002 NUT M6 2 50 71425092602 GASKET KIT 1 INCLUDES ITEMS W SEE GASKET KIT PAGES 44 45 ...

Страница 44: ...PAGE 44 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE LABEL AND GASKET KIT ASSY LABEL AND GASKET SET ASSY ...

Страница 45: ...GASKET KIT 1 INCLUDES ITEMS W 7 11425001340 GASKET CYL HEAD 1 8 11425001380 O RING 1 9 11425001412 GASKET CRANKCASE 1 10 11425001841 GASKET 1 11 11425011340 SEAL VALVE STEM 2 12 11425011460 GASKET NOZZLE 1 13 11425012201 GASKET AIR INTAKE 1 14 11425013201 GASKET NON ASB 1 15 11425011311 GASKET BONNET 1 16 24311000180 O RING 1A P 18 0 2 17 22190160002 SEAL WASHER 16S 2 18 24341000224 O RING 1A S 22...

Страница 46: ...PAGE 46 MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE LOOSE PARTS ASSY LOOSE PARTS ASSY ...

Страница 47: ...59100 PIPE ASSY FUEL OIL 1 INCLUDES ITEMS W 4 10699044660 BAND HOSE 2 5 18325059010 PIPE ASSY FUEL OIL 1 INCLUDES ITEMS W 6 1069904460 BAND HOSE 3 7 18325059040 PIECE 1 8 18325059050 PIPE FUEL OIL 1 9 12472259050 CLAMP 9 2 10 11465459070 PIPE FUEL RETURN 1 11 18366659330 PIPE FUEL DRAIN 1 12 11428459710 JOINT 1 13 16071078710 CLAMP WIRE 1 14 22512040120 KEY 4X12 1 15 26226100402 STUD M10X20 PLATED...

Страница 48: ...s f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 The sender will be notified of any materialreceivedthatisnotacceptable 8 Such material will be held for five workingdaysfromnotification pending instructions If a reply is not received within five days the material will be re turnedtothesenderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at ti...

Страница 49: ...MT 86D PARTS OPERATION MANUAL REV 7 09 02 04 PAGE 49 NOTE PAGE ...

Страница 50: ...T HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP SMAINPHONENUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICEDEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQPOWERSERVICEDEPARTMENT 800 835 2551 FAX 310 638 804...

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