background image

PAGE 43 — JTNSW20-24HTCSL SERIES RIDE-ON TROWEL • OPERATION MANUAL — REV. #1 (3/24/16) 

TROUBLESHOOTING

Troubleshooting (Ride-On Mechanical Trowel) - continued

Symptom

Possible Problem

Solution

Lights (optional) not working.

Wiring?

Check all electrical connections in the lighting circuit. 
Verify wiring is in good condition with no shorts. Replace 
defective wiring or components immediately. 

Lights?

If +12VDC is present at light fi xture connector when light 
switch is activated and light does not turn on, replace 
light bulb.

Bad switch?

Check the continuity of light switch. Replace light switch 
if defective.

Bad fuse?

Check fuse. Replace fuse if defective.

Retardant spray (optional) not working.

Retardant?

Check retardant level in tank.  Fill tank as required.

Wiring?

Check all electrical connections in the spray pump 
circuit. Verify wiring is in good condition with no shorts. 
Replace defective wiring or components immediately. 

Bad switch?

Check the continuity of both left and right spray switches 
(palm handles). Replace spray switch if defective..

Bad spray pump?

If +12VDC is present at pump connector when spray 
switch is activated and pump does not operate, replace 
spray pump.

Bad fuse?

Check fuse. Replace fuse if defective.

Steering is unresponsive.

Blade speed out of adjustment?

See section on blade speed adjustment.

Steering linkage out of adjustment?

Adjust the connecting linkage found at the base of the 
handle. Contact your MQ fi eld service manager for 
instructions.

Worn components?

Check for wear of steering bearings and linkage 
components. Replace if necessary.

Operating position is uncomfortable.

Seat adjusted for operator?

Adjust seat with lever located on the front of the seat.

Power head on Electric Pitch (optional) not 
working.

Broken or loose parts?

If the motor runs and the pitch is not affected, parts 
inside the power head may be loose or broken. Return 
power head to dealer for service.

Wiring?

Check all electrical connections and wiring. Check the 
continuity at the power head unit. Verify that there is 
voltage present at the power head switch with the key 
switch in the “on” position.

Switch?

Check the continuity of the switch. If switch is 
malfunctioning, replace immediately.

Linkage on Twin Pitch not working.

Crank handles?

Make sure that both crank handles are pushed down as 
far as possible to ensure that the linkage is engaged.

Broken part?

Replace all broken parts immediately.

Clutch slipping or sluggish response to engine 
speed change.

Worn belts?

Replace belt.

Clutch out of adjustment?

Adjust per instructions in maintenance section of this 
manual.

Worn or defective clutch parts?

Replace parts as necessary.

Worn bearings in gearbox?

Rotate input shaft by hand. If shaft rotates with diffi culty, 
check the input and output shaft bearings. Replace as 
necessary.

Worn or broken gears in gearbox?

Verify that the gearbox shaft rotates when the input shaft 
is rotated. Replace both the worm and worm gear as a 
set.

Содержание JTNSW20HTCSL

Страница 1: ...T ALL TIMES To find the latest revision of this publication visit our website at www multiquip com Revision 1 3 24 16 Original Version PN 24407 MODELS JTNSW20HTCSL JTNSW24HTCSL RIDE ON POWER TROWELS H...

Страница 2: ...ancer birth defects and other reproductive harm Someexamplesofthesechemicalsare Lead from lead based paints Crystalline silica from bricks Cement and other masonry products Arsenic and chromium from c...

Страница 3: ...isease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used r...

Страница 4: ...atory Warnings 3 Table Of Contents 4 Training Checklist 5 Daily Pre Operation Checklist 6 Safety Information 7 12 Specifications Dimensions 13 14 General Information 15 Components 16 17 Basic Engine 1...

Страница 5: ...els 3 Fuel system refueling procedure 4 Operation of spray and lights 5 Operation of controls machine not running 6 Safety controls safety stop switch operation 7 Emergency stop procedures 8 Startup o...

Страница 6: ...RIDE ONTROWEL OPERATION MANUAL REV 1 3 24 16 DAILY PRE OPERATION CHECKLIST Daily Pre Operation Checklist 1 Engine oil level 2 Condition of blades 3 Blade pitch operation 4 Safety stop switch operation...

Страница 7: ...equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Warning decals associated with the operation of this equipment are defined...

Страница 8: ...NOT WARNING make sure handle is securely attached models make sure T Handle latch is locked engaged ALWAYS NEVER operate this equipment under the influence of drugs or alcohol ALWAYS clear the work ar...

Страница 9: ...r around the trowel Make sure it is free of debris and objects DANGEROUS GAS FUMES NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immedia...

Страница 10: ...k an explosion could occur WARNING ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin Use well insulated...

Страница 11: ...fetyTowing Regulations before towing your trowel In order to reduce the possibility of an accident while transporting the trowel on public roads ALWAYS make sure the trailer that supports the trowel a...

Страница 12: ...his equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its t...

Страница 13: ...2 52 132 D Width in cm 39 5 101 39 5 101 Weight lbs kgs Operating 616 279 618 280 Weight lbs kgs Shipping 836 380 838 380 Engine kW HP 15 5 kW 20 8 HP 3600 rpm 16 5 kW 22 1 HP 3600 rpm Fuel Tank gallo...

Страница 14: ...aximum 10 ethanol See engine manual for further details Unleaded gasoline Octane rating of 86 or higher Maximum 10 ethanol See engine manual for further details Fuel Consumption 6 liters hr 3600 RPM 6...

Страница 15: ...me of shipping Contact your nearest Multiquip Dealer if you need a replacement BLADES The blades of the trowel finish the concrete as they are swirled around the surface Blades are classified as combi...

Страница 16: ...operations 6 Left Foot Riser Operator foot rest pedal 7 Spray Nozzle Spray nozzle for retardant 8 Right Foot Pedal Controls blade speed Slow blade speed is accomplished by slightly depressing the foot...

Страница 17: ...ngine Air cooled 4 stroke overhead valve 2 cylinder Honda GX630 20 HP or GX690 24 HP gasoline engine 19 Right Side Spider Consists of trowel arms blades wear plate and thrust collar 20 EZ Mover Boss R...

Страница 18: ...OFF positionstopsengineoperations 5 Hour Meter Indicates the number hours machine has been in use WARNING Engine components can generate extreme heat To prevent burns DO NOT touch these areas while th...

Страница 19: ...se two knobs onto the tower crank levers NOTICE The new trowel cannot be placed into service until the setup installation instructions are completed NOTICE Some models are equipped with adjustable hei...

Страница 20: ...ed inTable 4 CAUTION Failure to understand the operation of the trowel could resultinseveredamagetothemachineorpersonalinjury UPPER LIMIT LOWER LIMIT DIPSTICK OIL FILLER CAP NOTICE To prevent extensiv...

Страница 21: ...has been completely wiped up and the area surrounding the engine is dry FUEL TANK FUEL CAP INSPECTION V BELT Visually examine the V belts Figure 9 and determine if they have any tiny cracks frayed ha...

Страница 22: ...ensure the control handles foot pedal and control panel items can be comfortably accessed 2 When starting a cold engine pull the choke knob Figure 11 out to the closed position In warm weather or when...

Страница 23: ...ring a large area 5 Try adjusting the pitch of the blades This can be done with the ride on trowel stopped or while the trowel is moving whatever feels comfortable Test the operation of optional equip...

Страница 24: ...should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of oper...

Страница 25: ...could allow unfiltered air into the engine causing premature wear and failure AIR CLEANER COVER OUTER FILTER FOAM INNER FILTER PAPER WING NUT LATCH TAB When performing any maintenance on the trowel o...

Страница 26: ...the hook tabs onto the air cleaner cover CAUTION Wear protective equipment such as approved safety glasses or face shields and dust masks or respirators when cleaning air filters with compressed air...

Страница 27: ...r the spark plug is seated tighten with a 5 8 inch spark plug wrench to compress the sealing washer 8 When installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washe...

Страница 28: ...re 21 Drive Belt Guard Removal REMOVE DRIVE BELT GUARD REMOVE DRIVE BELT GUARD SCREWS 3 V BELTS 2 2 Once the belt guard has been removed visually inspect both drive belts Figure 22 for signs of damage...

Страница 29: ...ARE DRIVE BELT HOLDER SPARE DRIVE BELT HOLDER WELDED BLIND NUT 2 FLAT WASHER 2 LOCK WASHER 2 SCREW 2 7 Ensure all remnants of old drive belt have been removed from the sheaves grooves of the clutch an...

Страница 30: ...guard onto frame Secure with bolts 3 and associated hardware BLADE PITCH Matching Blade Pitch for Both Sets of Blades Sometimes it may be necessary to match blade pitch between the two sets of blades...

Страница 31: ...meswithallthehardwarenecessary to properly accomplish this maintenance and instructions on how to utilize this tool If a trowel arm adjustment fixture is not available and immediate adjustment is nece...

Страница 32: ...any concrete off the trowel with water be careful not to spray a hot engine or muffler An old paint brush or broom may help loosen any concrete that has started to harden Trowel Arm Adjustment Procedu...

Страница 33: ...e the trowel arm from the spider plate Figure 32 Removing Zerk Grease Fitting 3 Should the trowel arm inserts bronze bushing come out with the trowel arm remove the bushing from the trowel arm and set...

Страница 34: ...se a feeler gauge of 005 0 127 mm Each section should have the same clearance between the round of the trowel arm shaft and the test surface 4 If the trowel arm is found to be uneven or bent replace t...

Страница 35: ...Lever Fixture Arm Adjustment Bolt Adjustment Bolt Trowel Arm Adjustment Fixture Locking Bolts Shim Distance 010 in Reassembly 1 Clean and examine the upper lower wear plates and thrust collar Examine...

Страница 36: ...hine is put back into operation WARNING Lifting Crush Hazard DO NOT lift trowel with pansattached WARNING ALWAYS install pans either on the work area or on an area that is next to and level with the w...

Страница 37: ...PANEL HARNESS P N 23661 MATES WITH SPRAY KIT HARNESS P N 23722 J1 LIGHT KIT HARNESS P N 23721 J2 AND MAIN RELAY CONNECTOR P1 2 1 D SEAT SWITCH F G LEFT FRONT LIGHT RIGHT FRONT LIGHT I SPRAY SWITCH SPR...

Страница 38: ...B P1 20 AMP CHARGE COIL GR G GRN G GRN BU BLUE CHASSIS GND M CHASSIS GND BATTERY POSITIVE NEGATIVE CHASSIS GND B W 12VDC K1 MAIN RELAY COIL 30 AMP FUSE W B Y BLK YEL Y YEL 12VDC 12VDC T4 GR GR GR NC B...

Страница 39: ...TCH SPRAY PUMP MOTOR 2 GND 8 17 W1B W2B P J1 2 1 P1 2 1 YEL BLK SPRAY KIT HARNESS P N 24232 MAIN PANEL HARNESS P N 23661 BLK NC SEAT HARNESS P N 24230 BLK 3 3 2 1 1 2 W10A W11A W2A YELLOW GREEN 1 25 M...

Страница 40: ...rk plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insul...

Страница 41: ...r clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring Starter malfunctions L...

Страница 42: ...ight adjustment of the trowel arms contact Parts Department Bent trowel arms Check the spider assembly for bent trowel arms If one of the arms is even slightly bent replace it immediately Trowel arm b...

Страница 43: ...linkage found at the base of the handle Contact your MQ field service manager for instructions Worn components Check for wear of steering bearings and linkage components Replace if necessary Operatin...

Страница 44: ...PAGE 44 JTNSW20 24HTCSL SERIES RIDE ONTROWEL OPERATION MANUAL REV 1 3 24 16 NOTES...

Страница 45: ...PAGE 45 JTNSW20 24HTCSL SERIES RIDE ONTROWEL OPERATION MANUAL REV 1 3 24 16...

Страница 46: ...this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this document are for guidance only and may not be considered...

Отзывы: