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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

JIMMY SERIES

MODELS:

JB5135, JB7135, JB5090, JB7090,

JB8090, JB9180, JB11090

HYDRAULIC REBAR BENDERS

MODEL JPU1

ELECTRIC-HYDRAULIC PUMP

Revision #9 (01/04/08)

Содержание JIMMY JB11090

Страница 1: ...EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com JIMMY SERIES MODELS JB5135 JB7135 JB5090 JB7090 JB8090 JB9180 JB11090 HYDRAULIC REBAR BENDE...

Страница 2: ...cer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the...

Страница 3: ...ing 2 Table Of Contents 3 Parts Ordering Procedures 4 Safety Message Alert Symbols 5 Rules For Safe Operation 6 8 Specifications Rebar Unit 9 Specifications Pump 10 General Information 11 12 Component...

Страница 4: ...ternet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclicko...

Страница 5: ...has been developed to provide complete instructions for the safe andefficientoperationoftheJimmy Series Hydraulic Rebar Bender andElectric HydraulicPump Before using this hydraulic rebar bender and pu...

Страница 6: ...t of the reach of children ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using rebarbender ALWAYS keep work area clean and free of foreign matt...

Страница 7: ...draulic fluid Hoses seals and all components used in a system must be compatible with the hydraulic fluid used DO NOT exceed the rated capacities of the cylinders Excess pressure can result in persona...

Страница 8: ...extension cord has been selected for the job See Table 5 NEVER allow power cord to lay in water NEVER stand in water while operating the rebar bender When connecting the hydraulic power unit to a powe...

Страница 9: ...N r a B d e v o r p p A I C A s u i d a R 5 3 1 5 5 3 1 7 0 9 5 0 9 7 0 9 8 0 8 1 9 0 9 1 1 g k b l t h g i e W 0 1 2 2 2 1 6 2 2 1 6 2 6 2 8 5 9 2 2 6 5 4 0 0 1 0 5 0 1 1 g k b l t h g i e W g n i p...

Страница 10: ...r e t i l l 8 7 3 l a g 1 g n i t a R e r u s s e r P a P k 1 5 9 8 6 i s p 0 0 0 0 1 e r u s s e r P e g a t S t s r i F a P k 6 2 8 4 i s p 0 0 7 d a o L o N e t a R w o l F n i 5 1 4 3 m c 0 0 8 6...

Страница 11: ...ure 1 at top of column can be bent after forms have been removed Bending after concrete is poured allows you to stock bottom beambars eliminatingtheneedtothreadbottombeambars Rebar at top of column ca...

Страница 12: ...ate the hydraulic cylinder This hydraulic pump consists of a drive cylinder oil reservoir and electronics for either remote or manual operation The electric motor for this pump is a 1 5 HP motor Each...

Страница 13: ...ck 9 Female Quick Disconnect Fitting Connects to the hydraulic hose and allows for easy removal 10 Hydraulic Hose Rebar Bender Connect one end of this hose to the female quick disconnect fitting on th...

Страница 14: ...n will minimize repairs and help ensure normal operation of the bender and electric hydraulic pump Check for wear and damage to rollers pin nuts and bolts clip side plates and hydraulic arm Clean lubr...

Страница 15: ...these hazards NEVER use damaged or worn cables when plugging the rebar bender into an AC power receptacle NEVER grab or touch a live power cord with wet hands NEVER stand in water and touch a live pow...

Страница 16: ...ol Unit Positioning the Rebar Bender Method 1 For Models JB5090 JB7090 JB8090 JB9180 JB11090 1 Place the pump control valve lever Figure 8 in the neutral position 2 Placetherebarbenderovertherebarbetw...

Страница 17: ...he rebar bender off the rebar Figure 13 90 Rebar Bend 3 Next removethe mainrollerandplacetherebarbender overtherebar Use vise grips to hold the rebar bender base in place 3a When bending rebar with mo...

Страница 18: ...eved release the toggleswitchontheremotecontrolunit Thiswillstopthe retraction of the puller hook and cylinder 7 Toextendthepullerhookandcylinder placethepump control valve lever in the reverse retrac...

Страница 19: ...stencies in the rebar produced by steel mills and because each bender is capable of handling multiple diameters of rebar 1 Use a 19 MM socket to loosen the bolt and a 24 MM socket to loosen the locknu...

Страница 20: ...g pump control lever in the neutral position Disconnect hydraulic hose from port A of system 3 Remove vent cap on top plate of reservoir Visually inspect to see if oil level is low Oil level should be...

Страница 21: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE21 NOTE PAGE...

Страница 22: ...a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY...

Страница 23: ...FITTING 1 CH38F QUICK DISCONNECT COUPLER 1 RB9777 RUBBER HOSE 10 FT 1 RBHOSECAP HOSE CAP 1 RB001WHL STRAIGHTENING WHEEL 1 CH38M MALE HALF COUPLER 3 8 18NPTF JIMMYSERIESHYD REBARBENDERS SUGGESTED SPARE...

Страница 24: ...WARNING Read understand and follow any and all printed materials provided with and on this device Do not overload beyond rated capacity Never work under a load supported by a hydraulic cylinder Immedi...

Страница 25: ...NO PART NAME QTY REMARK 1 TBD WARNING READ MANUAL DECAL 1 2 NAMEPLATE JB5135 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE JB7135 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE JB5090 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE J...

Страница 26: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE26 JIMMY SERIES HYDRAULIC REBAR BENDERS JB5135 ASSY JB5135 ASSY...

Страница 27: ...8NPTF 1 7 RB9777 RUBBER HOSE 10FT 1 8 HP0205PB CYLINDER 2TON 5IN STROKE ADAPTER INCLUDED 1 REPLACES RP25PAC 9 RB252702 HANDLE ASSY 1 10 RB252696 CYLINDER MOUNT 1 11 RB252697 PULLER ARM LEFT RIGHT 1 12...

Страница 28: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE28 JIMMY SERIES HYDRAULIC REBAR BENDERS JB7135 ASSY JB7135 ASSY...

Страница 29: ...2 4 7 RB252746 DECAL 1 8 CH38M MALE HALF COUPLER 3 8 18NPTF 1 9 RB10621 90 ELBOW FITTING 3 8 NPTF 1 10 RB9777 RUBBER HOSE 10FT 1 11 HP0505PB CYLINDER 5TON 5 1 2 IN STROKE 1 REPLACES RP55PAC 12 RB25270...

Страница 30: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE30 JIMMY SERIES HYDRAULIC REBAR BENDERS JB5090 ASSY JB5090 ASSY...

Страница 31: ...G 1 10 RB252669 CYLINDERTRUNION 1 11 RB252667 UPPER ARM ROLLER 1 12 RB252663 INSIDE SIDE PLATE RIGHT HAND 1 13 RB252815 CAP SCREW 1 2 20 X 1 1 4 LG 1 14 RB252843 WASHER 1 2 1 15 RB252674 STOP BOLT ASS...

Страница 32: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE32 JIMMY SERIES HYDRAULIC REBAR BENDERS JB7090 ASSY JB7090 ASSY...

Страница 33: ...43 WASHER 1 2 1 15 RB252815 HEX CAP SCREW 1 2 20 X 1 1 4 LG 1 16 RB252688 STOP BOLT WASHER 1 17 RBRB253046 EXTERNAL LOCKWASHER 7 8 1 18 RB252830 EXTERNAL LOCKWASHER 1 2 1 19 RBRB252682 ADJUSTABLE STOP...

Страница 34: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE34 JIMMY SERIES HYDRAULIC REBAR BENDERS JB8090 ASSY JB8090 ASSY...

Страница 35: ...84 SPACER 1 13 RB252693 INSIDE SIDE PLATE LEFT HAND 1 14 RB252843 WASHER 1 2 1 15 RB252815 HEX CAP SCREW 1 2 20 X 1 1 4 LG 1 16 RB252688 STOP BOLT WASHER 1 17 RB253046 EXTERNAL LOCKWASHER 7 8 1 18 RB2...

Страница 36: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE36 JIMMY SERIES HYDRAULIC REBAR BENDERS JB9180 ASSY JB9180 ASSY...

Страница 37: ...9 RB252717 FRONT PULLEY 2 20 RB252731 CABLE 44 1 2 LG 2 21 RB253067 HEX CAP SCREW 1 4 20 X 1 1 4 LG 6 22 RB252813 HEX CAP SCREW 3 8 24 X 2 3 4 LG 3 23 RB252842 WASHER 3 8 6 24 RB252726 BAR STOP BUSHIN...

Страница 38: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE38 JIMMY SERIES HYDRAULIC REBAR BENDERS JB11090 ASSY JB11090 ASSY...

Страница 39: ...19 RB252717 FRONT PULLEY 2 20 RB252738 CABLE 45 1 2 LG 2 21 RB253067 HEX CAP SCREW 1 4 20 X 1 1 4 LG 6 22 RB252813 HEX CAP SCREW 3 8 24 X 2 3 4 LG 3 23 RB252842 WASHER 3 8 6 24 RB252726 BAR STOP BUSHI...

Страница 40: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE40 JIMMY SERIES HYDRAULIC REBAR BENDERS ELECTRIC PUMP ASSY PUMP ASSY...

Страница 41: ...FILLER VENT CAP 1 13 64910060407 BOLT M6X1X25 10 14 60130064106 WASHER 10 15 D0901002100 CONTROL VALVE 3 WAY 3 POSITION 1 16 64910095204 SOCKET HEAD SCREW 3 8 16UNC 4 17 E0548000106 MANIFOLD SAFETY VA...

Страница 42: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE42 JIMMY SERIES HYDRAULIC REBAR BENDERS CONTROLVALVE ASSY...

Страница 43: ...BACK UP RING 8 1 X 11 15 1 14 O RING 8 X 1 8 1 15 SPRINGWASHER 3 16 D0961009100 VALVE BLOCK 1 17 SOCKET HEAD SCREW 3 8 16UNC X 2 4 18 60910075105 HEX SOCKET PLUG 1 16NPT 2 19 GASKET VALVE 1 20 641101...

Страница 44: ...alcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking d...

Страница 45: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE45 NOTE PAGE...

Страница 46: ...t incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 37...

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