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MULTIQUIP

PARTS AND OPERATION MANUAL

Model GLW-180H

D.C. WELDER

A.C. GENERATOR

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244

800-478-1244

FAX: 310-537-3927

FAX: 310-631-5032

E-mail:[email protected]

•

www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

Revision #5 (03/14/05)

TIQUIP INC

Содержание GLW-180H

Страница 1: ...N CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta B...

Страница 2: ...ELDER PARTS OPERATION MANUAL REV 5 03 14 05 WARNING Proposition 65 Warning CALIFORNIA This product contains or produces chemicals known to the State of California to cause cancer and birth defects or...

Страница 3: ...AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 42...

Страница 4: ...es In Remarks Column 28 Suggested Spare Parts 29 Generator Assembly 30 31 Control Box Assembly 32 33 Control Box Assembly 34 35 Pipe Frame Assembly 36 37 Muffler Assembly 38 39 Nameplate and Decals 40...

Страница 5: ...ms ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account numb...

Страница 6: ...generator and may cause injury to people NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing generator Provide adequate ventilation when operating the...

Страница 7: ...Decals The GLW 180H portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as...

Страница 8: ...5 r o t a r e n e G e l c y C 0 6 r o t a n r e t l A e p y T d l e i F g n i v l o v e R e p y T s s e l h s u r B e l o p 2 t u p t u O x a M s t t a W 0 0 5 4 s u o u n i t n o c t u p t u O d e t...

Страница 9: ...oltage 19 22 VAC is then sent to the control box that contains three rectifying diodes z Excitation diode 1 z Battery diode 2 z Slow Down diode 3 The AC voltage will pass through the excitation diode...

Страница 10: ...PAGE 10 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H CONTROLS AND INDICATORS Figure 1 Controls and Indicators...

Страница 11: ...enerator place this switch in the down position OFF 7 Current Regulator Use this dial to adjust the welder s output to the desired setting 8 Idle Control Switch This unit is provided with an automatic...

Страница 12: ...e the danger of deadly carbon monoxide GLWs Remember that exhaust fumes from any GLWsoline engine are very poisonous if discharged in a closed room but harmless if allowed to mix with the outside air...

Страница 13: ...GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 PAGE 13 GLW 180H INSTALLATION Grounding Figure 3 Generator Ground Rod Application...

Страница 14: ...n prior to starting the engine Extension Cable Whenelectricpoweristobeprovidedtovarioustoolsorloadsat some distance from the generator extension cords are normally used Cables should be sized to allow...

Страница 15: ...ine DO NOT fill the tank beyond capacity Pay attention to the fuel tank capacity when replenishing fuel Refer to the fuel tank capacity listed on page 8 Specification Table 1 The fuel tank cap must be...

Страница 16: ...nning wattage for your load multiply the running wattage as indicated by steps 1 2 and 3 below 1 INCANDESCENT LOADS Lights heaters and similar appliances Total the running wattage and multiply by 1 Ex...

Страница 17: ...FF down position and check the voltage by referring to the voltmeter on the control box CAUTION CAUTION CAUTION CAUTION CAUTION 1 Checkthegeneratorforabnormalnoiseandsmells Then connect the load to th...

Страница 18: ...WELDER OPERATING INSTRUCTIONS s n o i t a c i l p p A g n i d l e W 4 e l b a T Y T I R A L O P D O H T E M G N I D L E W S N O I T A C I L P P A L A C I P Y T y t i r a l o P t h g i a r t S l a t e...

Страница 19: ...egulator Range Switches 3 Set the current range control switch Figure 7 to either low or high DO NOT change the position of this switch while welding Welding Cables The required cable welding size is...

Страница 20: ...eaner element std or heavy duty types and wash in kerosene or liquid detergent and hot water Wrap foam element in a cloth and squeeze dry Wipe heavy duty paper element dry with toweling Saturate eleme...

Страница 21: ...tely drain the oil from the crankcase and refill with fresh oil z Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil z Slowly rotate the engine...

Страница 22: ...PAGE 22 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H WIRING DIAGRAM GENERATOR ENGINE GENERATOR ENGINE...

Страница 23: ...e k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m...

Страница 24: ...l p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g n o...

Страница 25: ...r B 1 B C e c a l p e r r o k c e h C n o i t c n u f l a m h c t i w s r e w o p l l u F t i u c r i c h c t i w s r e w o p l l u f d n a h c t i w s r e w o p l l u f k c e h C h g i h o o t t u p...

Страница 26: ...Y S M E L B O R P E L B I S S O P N O I T U L O S G N I C R A o N s e r i w d e t c e n n o c s i d r o e s o o L y r a s s e c e n f i e c a l p e r s e r i w k c e h c y l l a u s i V r o t a r e n...

Страница 27: ...GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 PAGE 27 NOTE PAGE...

Страница 28: ...ve where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items...

Страница 29: ...LEVEL SWITCH 1 15600735700 DIPSTICK 1 28400ZEZW01ZB RECOIL STARTER 5 17211899000 ELEMENT AIR 1 16100ZEZF00 CARBURETOR ASSY 1 16950ZB4015 FUEL COCK ASSY 2 0810107103 FUEL FILTER 2 0810106004 CAP FUEL...

Страница 30: ...PAGE 30 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H GENERATOR ASSY GENERATOR ASSY...

Страница 31: ...0012308025 HEX HEAD BOLT 4 8 7851315402 END BRACKET 1 9 D2137000103 FIELD ASSY EXCITER 1 10 0017106025 HEX HEAD BOLT 4 11 1961324003 GROMMET 1 12 1971336004 COVER 1 13 7911316004 SET BOLT STATOR 4 14...

Страница 32: ...PAGE 32 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H CONTROL BOX ASSY CONTROL BOX ASSY...

Страница 33: ...71880003 AC REACTOR 1 L1 11 0017106016 HEX HEAD BOLT 4 12 1971811404 HEAT INSULATOR PANEL 1 13 0017105016 HEX HEAD BOLT 2 14 0801831204A OUT PUT TERMINAL 2 15 0801880004 INSULATORWASHER 2 16 003951000...

Страница 34: ...PAGE 34 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H CONTROL BOX ASSY CONTROL BOX ASSY...

Страница 35: ...0601805306 CIRCUIT BREAKER 1 CB KM51 40A 37 3011816004 CIRCUIT BREAKER BRACKET 1 38 0027104010 MACHINE SCREW 2 39 0601812597 RECEPTACLE 1 CON2 5 20R 40 0601811031 RECEPTACLE 1 CON1 L5 30R REPL 0601811...

Страница 36: ...PAGE 36 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H PIPE FRAME ASSY PIPE FRAME ASSY...

Страница 37: ...15455103 COVER 1 10 7855455003 COVER 1 11 0017106016 HEX HEAD BOLT 6 12 1975401304 STOPPER 1 13 0017106016 HEX HEAD BOLT 2 14 1975511002 TEAL MINT GREEN FUEL TANK 1 14 1975511002MQ0 ORANGE RED FUELTAN...

Страница 38: ...PAGE 38 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H MUFFLER ASSY MUFFLER ASSY...

Страница 39: ...355ZB4630 SPARK ARRESTOR 1 0602313060 6 90183671003 TAPPING SCREW 1 0602322060 7 0017106012 HEX HEAD BOLT 5 8 18333ZB4800 GLWSKET 1 0602320175 9 957000802000 HEX HEAD BOLT 2 0602322061 10 7855469004 B...

Страница 40: ...PAGE 40 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H NAMEPLATE ASSY NAMEPLATE ASSY...

Страница 41: ...1 S 1123 2 1980680004 DECAL FUEL COCK 1 S 3704 3 7900638204 DECAL OPERATING INSTRUCTIONS 1 S 4607 4 TBD DECAL CURRENTRANGE CONTROL 1 5 TBD DECAL MQ GLW 180 1 6 0820610804 DECAL CAUTION 1 DSC01 7 08206...

Страница 42: ...PAGE 42 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX240K1 ENGINE CYLINDER HEAD HONDA GX340K1 ENGINE CYLINDER HEAD CYLINDER HEAD ASSY...

Страница 43: ...ZE3W00 GLWSKET CYLINDER HEAD 1 6 12310ZE2010 COVER COMP HEAD 1 7 12391ZE2010 PACKING HEAD COVER 1 8 18330ZE3700 PIPE EX 1 9 18333ZE3800 GLWSKET EX PIPE 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE370...

Страница 44: ...PAGE 44 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE RECOIL STARTER RECOIL STARTER ASSY...

Страница 45: ...01ZB CASE COMP RECOIL STARTER 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET...

Страница 46: ...PAGE 46 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE FAN COVER FAN COVER ASSY...

Страница 47: ...AL REV 5 03 14 05 PAGE 47 HONDA GX340K1 ENGINE FAN COVER FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 19610ZE3700ZB COVER COMP FAN 1 2 19631ZE3W00 SHROUD 1 3 81329567020 GROMMET DRAIN HOLE 1 4 90...

Страница 48: ...PAGE 48 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CAMSHAFT VALVES CAMSHAFT VALVES ASSY...

Страница 49: ...0 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1003 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 1...

Страница 50: ...PAGE 50 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE PISTON RINGS PISTON RINGS ASSY...

Страница 51: ...SET PISTON 0 25 1 13012ZE3003 RING SET PISTON 0 50 1 13013ZE3003 RING SET PISTON 0 75 1 2 13101ZE3W00 PISTON STD 1 13102ZE3W00 PISTON 0 25 1 13103ZE3W00 PISTON 0 50 1 13104ZE3W00 PISTON 0 75 1 3 1311...

Страница 52: ...PAGE 52 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE AIR CLEANER AIR CLEANER ASSY...

Страница 53: ...7211899000 ELEMENT AIR CLEANER 1 3 17212ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 CASE COMP AIR CLEANER 1 5 17222ZC2000 STAY AIR CLEANER 1 6 17231899000 COVER COMP AIR CLEANER 1 7 17235899000 CLIP...

Страница 54: ...PAGE 54 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CYLINDER BARREL CYLINDER BARREL ASSY RECOIL STARTER...

Страница 55: ...SY CYLINDER 1 2 15510ZE2043 SWITCH ASSY OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE3004...

Страница 56: ...PAGE 56 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY ELECTRIC START...

Страница 57: ...OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE300 OIL SEAL 1 8 91203952771 OIL SEAL 1 9 91...

Страница 58: ...PAGE 58 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CRANKCASE COVER GOVERNOR ASSY CRANKCASE COVER GOVERNOR ASSY...

Страница 59: ...10 PACKING OIL FILLER CAP 1 6 15625ZE1000 PACKING OIL FILLER CAP 1 7 16510ZE3000 GOVERNORASSY 1 8 16511ZE8000 WEIGHT GOVERNOR 3 9 16512ZE3000 HOLDER GOVERNORWEIGHT 1 10 16513ZE2000 PIN GOVERNORWEIGHT...

Страница 60: ...PAGE 60 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE FLYWHEEL FAN ASSY FLYWHEEL FAN ASSY...

Страница 61: ...4 05 PAGE 61 FLYWHEEL FAN ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 2 28451ZE3W01 PULLEY STARTER 1 3 31100ZE3721 FLYWHEEL COMP 1 4 90201ZE3790 NUT SPECIAL 16 MM 1 5 90741ZE2000...

Страница 62: ...PAGE 62 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE COIL ASSY COIL ASSY...

Страница 63: ...TION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY LAMP 12V 25W 1 4 31511ZE3000 CLAMP WIRE 1 5 31512ZE2000 GROMMET CORD 1 6 36101ZE3800 CORD STOP SWITCH 1 7 36103ZE1000 HOLDER STO...

Страница 64: ...PAGE 64 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY...

Страница 65: ...5 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3701 CRANKSHAFT COMP 1 INCLUDES ITEMS W 2 13351ZE3010 WEIGHT BALANCER 1 3 13352ZE3310 GEAR BALANCER DRIVE 1 4 14311ZE3310 GEAR TIMING 1 5 96...

Страница 66: ...PAGE 66 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE ELECTRIC STARTER ASSY ELECTRIC STARTER ASSY...

Страница 67: ...ET CENTER 1 6 31212ZE3003 BRAKET FR 1 7 31213ZE2003 GEAR DRIVE DINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE COMP 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GEAR REDUCTION 1 12 31231ZE2...

Страница 68: ...PAGE 68 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE GOVERNOR CONTROLS ASSY GOVERNOR CONTROLS ASSY...

Страница 69: ...ME QTY REMARKS 1 16550ZE3700 ARM GOVERNOR 1 2 16555ZE3000 ROD GOVERNOR 1 3 16561ZE3000 SPRING GOVERNOR 1 4 16562ZE3700 SPRING THROTTLE RETURN 1 5 16570ZE3700 CONTROL ASSY 1 INCLUDES ITEMS W 6 16584883...

Страница 70: ...PAGE 70 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Страница 71: ...SOLENIOD 1 18 16262ZE2711 LEVER CHOKE 1 19 16263ZA0000 JOINT ROD 1 20 16264ZE2701 ROD CHOKE 1 21 16265ZE2721 STOPER CHOKE ROD 1 22 16268ZE2721 SPRING MANUAL CHOKE 1 23 16269ZA0800 PACKING AIR CLEANER...

Страница 72: ...PAGE 72 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE SOLENOID ASSY SOLENOID ASSY...

Страница 73: ...03 14 05 PAGE 73 SOLENOID ASSY NO PART NO PART NAME QTY REMARKS 1 16268893000 SPRING CHOKE RETURN 1 2 17850ZD1E30 LEVER COMP THROTTLE 1 3 36160ZB4003 SOLENOID ASSY 1 4 93500050080A SCREW PAN 2 5 90013...

Страница 74: ...PAGE 74 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE FUEL COCK ASSY FUEL COCK ASSY...

Страница 75: ...NO PART NAME QTY REMARKS 1 16173001004 PACKING FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY FUEL 1 INCLUDES ITEMS W 3 16952ZB4005 SCREEN FUEL STRAINER 1 4 16958397771 O RING 1 5 16959471831 FILTER CUP...

Страница 76: ...Multiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any...

Страница 77: ...GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 PAGE 77 TERMS AND CONDITIONS OF SALE PARTS NOTE PAGE...

Страница 78: ...Guadalajara MX Manufactured for MULTIQUIP INC by DENYO MANUFACTURING CO JAPAN HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 53...

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