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page 2 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)

table Of cOntents

gac2.2h portable 60 hz

generator

Table Of Contents .................................................... 2

Parts Ordering Procedures ...................................... 3

Safety Information ................................................ 4-8

Specifications (Generator) ..................................... 10

Specifications (Engine) .......................................... 11

Dimensions ............................................................ 12

Installation ........................................................ 14-15

General Information ............................................... 16

Components (Generator) .................................. 17-18

Inspection/Setup ............................................... 19-20

Operation .......................................................... 21-22

Preparation For Long Term Storage ...................... 23

Maintenance ..................................................... 24-25

Generator Wiring Diagram .................................... 26

Troubleshooting (Engine) .................................. 27-28

Troubleshooting (Generator) .................................. 29

Explanation of Code in Remarks Column ............. 30

Suggested Spare Parts ......................................... 31

component drawings

Nameplate and Decals Assembly ..................... 32-33

Generator Assembly ......................................... 34-35

Control Box Assembly ...................................... 36-37

Pipe Frame Assembly ....................................... 38-39

NOTICE

Specifications and part numbers are subject to change

without notice.

honda gX160K1eMa2/

gX160u1eMan engines

Cylinder Head Assembly .................................. 40-41

Cylinder Barrel Assembly ................................. 42-43

Crankcase Cover Assembly. ............................. 44-45

Crankshaft Assembly ........................................ 46-47

Piston Assembly ............................................... 48-49

Camshaft Assembly .......................................... 50-51

Recoil Starter Assembly ................................... 52-53

Fan Cover Assembly ......................................... 54-55

Carburetor Assembly ........................................ 56-57

Air Cleaner Assembly ....................................... 58-59

Muffler Assembly .............................................. 60-61

Flywheel Assembly ........................................... 62-63

Ignition Coil Assembly ...................................... 64-65

Governor Control Assembly. ............................. 66-67

Engine Decals Assembly .................................. 68-69

Tool Kit ............................................................. 70-71

Terms and Conditions of Sale — Parts .................. 72

Содержание GAC2.2H

Страница 1: ...al THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL gac2 2h portable generator HONDA GX160 GASOLINE EN...

Страница 2: ...Column 30 Suggested Spare Parts 31 Component Drawings Nameplate and Decals Assembly 32 33 Generator Assembly 34 35 Control Box Assembly 36 37 Pipe Frame Assembly 38 39 NOTICE Specifications and part n...

Страница 3: ...te View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify...

Страница 4: ...afety messages specifically address the level of exposure to the operator and are preceded by one of four words daNgeR WaRNiNg cauTiON or NOTice saFeTY sYmBOls daNgeR Indicates a hazardous situation w...

Страница 5: ...t recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result alWaYs know the location of the nearest fire extinguisher alWaYs know the location of the nearest...

Страница 6: ...the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must...

Страница 7: ...y exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to t...

Страница 8: ...sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook o...

Страница 9: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 9 NOTES...

Страница 10: ...em Speed 3 600 RPM Cooling System Self Ventilation Continuous Power Output 1 8 kW Max Power Output 2 2 kW Rated Voltage 120V Current Max Continuous 120V 15 amps Phase Single Phase 2 wire Frequency 60...

Страница 11: ...ly weight Type Starting Method Recoil Start Dimensions L xW x H 12 0 x 14 4 X 13 2 in 304 X 362 X 335 mm Dry NetWeight 33 1 lbs 15 kg SPECIFICATIONS engine Effects of Altitude and Heat The maximum out...

Страница 12: ...465 MM 19 7 IN 500 MM 16 1 IN 410 MM 120 V OFF GAC 2 2H POWERED by Honda Engines 120V 15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUTRE MIS A LA...

Страница 13: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 13 note...

Страница 14: ...asher and the nut Figure 2 and tighten the nut fully Connect the other end of the ground cable to a suitable earth ground ground rod 120 V OFF GAC 2 2H POWERED by Honda Engines 120V 15A GR PRISE DE TE...

Страница 15: ...generator could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a v...

Страница 16: ...e protective carrying frame is made of steel tubing and fully wraps around the generators to protect against damage See Figures 3 and 4 for the basic controls and indicators for the generator This por...

Страница 17: ...elow the rated voltage engine problems may exist low high RPM s To prevent damage to the generator or power tools due to low output voltage turn the generator OFF and consult your authorized Multiquip...

Страница 18: ...e engine Close the choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather condition...

Страница 19: ...bles should be sized to allow for distance in length and amperage so that the voltage drop between the generators and point of use load is held to a minimum Use the cable selection chart Table 3 as a...

Страница 20: ...ine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low Figure 7 fill to the edge of the...

Страница 21: ...n the CLOSED position if starting a cold engine Figure 11 Choke Lever 3 Place the choke lever Figure 11 in the OPEN position if starting a warm engine or the temperature is warm 4 Place the engine ON...

Страница 22: ...gure 15 120V GFCI Receptacle 10 Connecting of loads power tools lighting ect to the generator receptacles can now be done Stopping the Engine Normal Shutdown 1 Place the main circuit breaker Figure 16...

Страница 23: ...ely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly ro...

Страница 24: ...200 HRS Engine Oil CHECK X CHANGE Air Cleaner CHECK X X CHANGE X 1 All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X F...

Страница 25: ...en the oil is warm as shown in Figure 20 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in...

Страница 26: ...SYMBOL PART NAME Ar Armature Winding Fg PN Field Winding EXW1 2 Excitation Winding V AC Voltmeter 120 240 Re Rectifier CON Receptacle 5 15R CB UPM 1 15A CB1 CP 31E 15N 15A Wiring Color Code Symbol Co...

Страница 27: ...ug and compression is normal Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Diffi...

Страница 28: ...tive Replace ignition coil Engine overheats Spark plug heat value improper Replace with correct type of spark plug Incorrect type of fuel Replace with correct type of fuel Cooling fins dirty Clean coo...

Страница 29: ...ker will not turn on NO LOAD Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED but trips immediately Overload Condition Reduce load or replace breaker Load circuit...

Страница 30: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY c...

Страница 31: ...FILTER FUEL 4 7935419204 RUBBER SUSPENSION 4 7935419304 RUBBER SUSPENSION 3 9807956846 SPARK PLUG 1 34150ZH7003 SWITCH ASSY OIL ALERT 1 34150ZH7013 SWITCH ASSY OIL ALERT 2 28462ZH8003 ROPE RECOIL 3 17...

Страница 32: ...sque que l quipement est en operation Eteindre avant de r parer S N 5560983 AND BELOW Insulation System B Maximum ambient Temperature 40 C 104 F A33210030A Syst me d insulation B Temp rature ambiante...

Страница 33: ...L OPERATING INSTR FRENCH 1 A552200080 6 A5552000704A DECAL OPERATING INSTR ENGLISH 1 A55200070A 7 A9508200004 DECAL FUEL COCK 1 A90820000 8 A1562000803 DECAL MQ LOGO 2200 STRIPE 1 A16200080 9 A2512100...

Страница 34: ...page 34 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 generator assy...

Страница 35: ...R BEARING 1 4 0040008000 WASHER LOCK 1 5 A2136000503 ARMATURE ASSY 1 6 7931315002 END BRACKET 1 7 7931315102 END BRACKET 1 8 7875021523 GUIDE PANEL AIR 1 9 7681331003 COVER 1 10 7681344204 SET BOLT ST...

Страница 36: ...page 36 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 CONTROL BOX assy...

Страница 37: ...ER 15A 250V 1 10 0027104010 MACHINE SCREW 2 11 A3262800104 TERMINAL PLATE 1 12 0601815147 GROUND TERMINAL 1 12A 0040005000 WASHER LOCK 1 12B 0031005000 HEX NUT 1 12C 0038305000 HEX NUT 1 13 0010005025...

Страница 38: ...page 38 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 PIPE FRAME assy...

Страница 39: ...LACES P N 0605510065 10 1 16950898633 CUP 1 REPLACES P N 0605510066 10 2 16952883005 FILTER 1 REPLACES P N 0605510067 11 950014500160M HOSE 1 REPLACES P N 0605513141 12 9500202080 HOSE BAND 2 REPLACES...

Страница 40: ...page 40 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine cyl hd assy...

Страница 41: ...HEAD 1 6 12310ZE1010 COVER COMP HEAD 1 6 12310ZE1020 COVER COMP HEAD 1 7 12391ZE1000 PACKING HEAD COVER 1 8 15721732000 TUBE BREATHER 1 8 15721883030 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6X12 4 1...

Страница 42: ...page 42 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine cyl barrel assy...

Страница 43: ...T GOVERNOR 2 6 16512ZE1000 HOLDER GOVENOR WEIGHT 1 7 16513ZE1000 PIN GOVERNOR WEIGHT 2 8 16531ZE1000 SLIDER GOVERNOR 1 9 16541ZE1000 SHAFT GOVERNOR ARM 1 12 90131ZE1000 BOLT DRAIN PLUG 2 13 90451ZE100...

Страница 44: ...page 44 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDAGX160K1EMA2 U1EMANengine crankcasecvr assy...

Страница 45: ...ITEMS W 3 11381ZH8801 GASKET CASE COVER 1 4 15600ZE1003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 5 15600ZG4003 CAP OIL FILLER 1 8 15625ZE1003 GASKET OIL FILLER CAP 1 9 91201Z0T801 OIL SEAL 25X41X6 1 10...

Страница 46: ...page 46 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDAGX160K1EMA2 U1EMANengine CRANKSHAFT assy...

Страница 47: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 47 HONDAGX160K1EMA2 U1EMANengine CRANKSHAFT assy NO PART NO PART NAME QTY REMARKS 1 13310ZB2000 CRANKSHAFT COMP 1...

Страница 48: ...page 48 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine PISTON assy...

Страница 49: ...ISTON 0 50 1 1 13012Z4K004 RING SET PISTON 0 50 1 1 13013ZF1023 RING SET PISTON 0 75 1 1 13013Z4K004 RING SET PISTON 0 75 1 2 13101ZH8010 PISTON STD 1 2 13102ZH8010 PISTON 0 25 1 2 13103ZH8000 PISTON...

Страница 50: ...page 50 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine cAMshaft assy...

Страница 51: ...013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE IN 1 8 14721ZF1000 VALVE EX 1 9 14751ZF1000 SPRING VALVE 2 10 14771ZE1000 RETAINER IN VALVE SPRING 1 11 14773ZE1000 RETA...

Страница 52: ...page 52 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDAGX160K1EMA2 U1EMANengine RECOILSTARTERassy...

Страница 53: ...STARTER 2 4 28422ZH8801 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 5 28433ZH8801 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTION 1 6 28441ZH8801 SPRING FRICTION 1 7 28442ZH8003 SPRING RECOIL STARTE...

Страница 54: ...page 54 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine FANCOVERassy...

Страница 55: ...ASSY UPPER 1 USE UP TO S N 5048024 INCLUDES ITEMS W 12 19640ZH8R60 SHROUD ASSY UPPER 1 USE FROM S N 5048025 INCLUDES ITEMS W 12 19640ZH8R60 SHROUD ASSY UPPER 1 13 32197ZH8003 SUB HARNESS 1 USE UP TO S...

Страница 56: ...page 56 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine caRBURETOR assy...

Страница 57: ...OR ASSY BE67A B 1 INCLUDES ITEMS W 10 16100Z4JE81 CARBURETOR ASSY BE67P A 1 INCLUDES ITEMS W USE UP TO S N 1030721 11 16124ZE0005 SCREW THROTTLE STOP 1 12 16166ZH8E80 NOZZLE MAIN 1 13 16211ZE1000 INSU...

Страница 58: ...page 58 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine AIR CLEANER assy...

Страница 59: ...SE COMP AIR CLEANER 1 3 17220ZB2800 CASE COMP AIR CLEANER 1 4 17231ZB2000 COVER AIR CLEANER 1 5 17239ZB2000 STAY AIR CLEANER 1 6 17252ZB2000 SEAL AIR CLEANER 1 7 90115459770 BOLT SETTING 4 8 940500608...

Страница 60: ...page 60 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine MUFFLER assy...

Страница 61: ...310ZB3C00 MUFFLER COMP 1 2 18320ZB2000 PROTECTOR MUFFLER OUTER 1 3 18325ZH8T90 PROTECTOR MUFFLER INNER 1 4 18329ZB2000 SEAL MUFFLER PROTECTOR 2 5 18330ZH8T90 PIPE COMP EX 1 6 18355898630 ARRESTER SPAR...

Страница 62: ...page 62 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine FLYWHEEL assy...

Страница 63: ...31 10 page 63 NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOOD RUFF 25X18 1 2 19511ZE1000 FAN COOLING 1 3 28451ZH8003 PULLEY STARTER 1 4 31100ZE1811 FLYWHEEL LAMP 1 5 90201878003 NUT S...

Страница 64: ...page 64 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine IGNITION COIL assy...

Страница 65: ...NOISE SUPPRESSOR 1 4 31510ZE1811 COIL ASSY LAMP 12V25W 1 5 31511ZE1000 CLAMPER CORD 1 6 31511ZE1000 GROMMET CORD 1 7 36101ZE1010 CORD STOP SWITCH 370 MM 1 8 90019883000 BOLT FLANGE 5X10 1 9 9001588300...

Страница 66: ...page 66 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine GOV CONTROL assy...

Страница 67: ...GOVERNOR 1 3 16561ZH8D00 SPRING GOVERNOR 1 USE UP TO S N 4913229 3 16561ZL0U30 SPRING GOVERNOR 1 USEFROMS N4913230 5048024 3 16561ZL0000 SPRING GOVERNOR 1 USE FROM S N 5048025 3 16561ZL0000 SPRING GOV...

Страница 68: ...page 68 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine DECAL assy...

Страница 69: ...1ZH8020 EMBLEM 5 5 HP 1 3 87521ZH8040 EMBLEM 5 5 HP 1 4 87516ZH7000 MARK OPERATOR CAUTION ENGLISH 1 USE UP TO S N 1253961 4 87516ZH7010 MARK OPERATOR CAUTION ENGLISH 1 USE FROM S N 1253962 4 87516ZH70...

Страница 70: ...page 70 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine TOOL KIT...

Страница 71: ...1 HONDA GX160K1EMA2 U1EMAN engine TOOL KIT NO PART NO PART NAME QTY REMARKS 1 89000ZE1000 TOOL KIT 1 INCLUDES ITEMS W 2 89218ZE1000 WRENCH COMP SPARK PLUG 1 3 89219805000 HANDLE BOX WRENCH 1 4 9900110...

Страница 72: ...products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructi...

Страница 73: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 73 notes...

Страница 74: ...r the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Of ce MQ Parts Department 18910 Wilmington Ave Carson...

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