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page 2 — ga6HB/ga6HeB

60 hz gENERATOR• OpERATiON ANd pARTs mANuAl — REv. #0 (03/13/14)

Table of ConTenTs

Ga6Hb/Ga6Heb Portable

60 Hz Generator

Table Of Contents .................................................... 3

Safety Information ................................................ 4-8

Specifications (Generator) ..................................... 12

Specifications (Engine) .......................................... 11

Dimensions ............................................................ 12

Installation ........................................................ 14-15

General Information ............................................... 16

Components (Generator) .................................... 17-1

Inspection/Setup ............................................... 20-21

Operation .......................................................... 22-24

Shutdown ............................................................... 24

Preparation For Long Term Storage ...................... 25

Maintenance ..................................................... 26-30

Generator Wiring Diagram (GA6HB) ..................... 32

Generator Wiring Diagram (GA6HEB) ................... 33

Troubleshooting (Engine) .................................. 34-35

Troubleshooting (Generator) .................................. 36

Explanation Of Code In Remarks Column............. 37

Suggested Spare Parts ......................................... 38

Component Drawings

Nameplate and Decals Assembly ..................... 40-41

Generator Assembly ......................................... 42-43

Control Box Assembly ...................................... 44-45

Pipe Frame Assembly ....................................... 46-47

Battery Assembly.............................................. 48-49

Honda GX340R2eDe2/

GX340R2eDn2 Gasoline engines

Muffler Assembly .............................................. 50-51

Air Cleaner Assembly ....................................... 52-53

Camshaft Assembly .......................................... 54-55

Carburetor Assembly ........................................ 56-57

Control Assembly ............................................. 58-59

Crankcase Cover Assembly ............................. 60-61

Crankshaft Assembly ........................................ 62-63

Cylinder Barrel Assembly ................................. 64-65

Cylinder Head Assembly .................................. 66-67

Fan Assembly ................................................... 68-69

Flywheel Assembly ........................................... 70-71

Ignition Coil Assembly. ...................................... 72-73

Piston Assembly ............................................... 74-75

Recoil Starter Assembly ................................... 76-77

Starter Motor Assembly .................................... 78-79

Solenoid Assembly ........................................... 80-81

Engine Decals Assembly .................................. 82-83

Terms And Conditions Of Sale — Parts ................ 84

NOTICE

Specifications and part numbers are subject to change

without notice.

Содержание GA6HB

Страница 1: ...L MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL ga6HB ga6HEB portable generatorS HONDA GX340R2EDN2 GX340R2EDE2...

Страница 2: ...uggested Spare Parts 38 Component Drawings Nameplate and Decals Assembly 40 41 Generator Assembly 42 43 Control Box Assembly 44 45 Pipe Frame Assembly 46 47 Battery Assembly 48 49 Honda GX340R2EDE2 GX...

Страница 3: ...ite View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify...

Страница 4: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words dANgER WARNiNg CAuTiON or NOTiCE sAFETY sYmBOls dANgER Indicates a hazardous situation...

Страница 5: ...ot recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result AlWAYs know the location of the nearest fire extinguisher AlWAYs know the location of the neares...

Страница 6: ...to the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters mu...

Страница 7: ...ity exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to...

Страница 8: ...straight upwards dO NOT lift machine to unnecessary heights AlWAYs tie down equipment during transport by securing the equipment with rope ENviRONmENTAl sAFETY dECOmmissiONiNg NOTICE Decommissioning i...

Страница 9: ...tempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying...

Страница 10: ...6 0 kW Rated Voltage 120 240V Current Max Continuous 120V 50 0 41 6 amps Current Max Continuous 240V 25 0 20 8 amps Phase Single Phase 4 wire Frequency 60 Hz Power Factor 1 Dimensions L x W x H 27 2...

Страница 11: ...Start Electric Start Dimensions L x W x H 15 0 x 17 7 X 17 4 in 380 X 450 X 443 mm 15 0 x 17 7 X 17 4 in 380 X 450 X 443 mm Dry Net Weight 68 4 lbs 31 kg 68 4 lbs 31 kg SPECIFICATIONS engine Effects o...

Страница 12: ...20A 120 30A AC CIRCUIT BREAKER GFCI PROTECTED 120 AC VOLTMETER 120V FULL POWER SWITCH 120V 120V 240V MANUAL RESET P O W E R F A U L T 120 V 20A 120 V 20A IN SIMULTANEOUS USE 30 AMP MAX A B C D Table 3...

Страница 13: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 13 note...

Страница 14: ...e between the lock washer and the nut Figure 2 and tighten the nut fully Connect the other end of the ground cable to a suitable earth ground ground rod GROUND ROD FOR EARTH GROUND GENERATOR GROUND LU...

Страница 15: ...generator could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a...

Страница 16: ...Figure 4 and Figure 7 for the basic controls and indicators for the GA6HB GA6HEB generators These portable generator are supplied with a electrical control box panel To reduce vibration caused by the...

Страница 17: ...overloading When starting the generator always have the circuit breaker placed in the OFF position 7 AC Voltmeter This voltmeter indicates with a mark the rated 60 Hz single phase output voltage In ad...

Страница 18: ...up position you can access the full rated power of the generator at 120 volts from the GFCI duplex receptacle and the120V twist lock receptacle or a combination of both receptacles as long as the tota...

Страница 19: ...ne oil 22 Engine Oil Drain Plug Remove this drain plug when draining of the oil from the engine crankcase is required Fill with recommended type oil as listed in Table 4 23 Muffler Heat Shield Used to...

Страница 20: ...e size NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground pin These types of double insulated power cords are designed so t...

Страница 21: ...NOTICE ALWAYS place the main circuit breaker in the OFF position prior to starting the engine CAUTION Use all safety precautions specified by the battery manufacturer when working with the battery See...

Страница 22: ...se of this module is to sense a ground fault during operation of the generator and shut down the generator once the ground fault has been detected Multiquip recommends that the GFCI sensing module be...

Страница 23: ...l switch in the OFF position Figure 18 allows the engine to operate at a maximum speed of about 3600 RPM s When the idle control switch Figure 19 is placed in the up position ON the generator will run...

Страница 24: ...in Circuit Breaker OFF 240 V OFF V V 300 mV A A V COM 240 VAC L14 30R 240VAC G Y X W 120VAC G Y X W 120VAC 120VAC L14 30R NOTICE When using a combination of dual receptacles total load should not exce...

Страница 25: ...tely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly r...

Страница 26: ...X X CHANGE X 1 Charcoal Canister 4 REPLACE All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Strainer CHECK X Idl...

Страница 27: ...any hose fuel or oil lines are defective replace them immediately Fuel Strainer 1 Thoroughly clean the area around the fuel cap 2 Remove the fuel cap from the fuel tank 3 Next remove inspect and clean...

Страница 28: ...nt the possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even DEATH SOLVENT ENGINE OIL FOAM ELEMENT SQUEEZE THOROUGHLY maintenance spark arreste...

Страница 29: ...igure 34 Battery Connections NOTICE Inadequate battery cable connections may cause poor startingofthegenerator andcreateothermalfunctions POSITIVE NEGATIVE maintenance When connecting battery do the f...

Страница 30: ...ET P O W E R F A U L T PRESS RED FAULT LED ON OFF maintenance Figure 39 AC Voltmeter Zero Volts 8 To restore power press the RESET button Figure 40 on the GFCI module and verify that the red FAULT LED...

Страница 31: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 31 notes...

Страница 32: ...5V CON 2 RECEPTACLE L5 30R 30A 125V CON 3 RECEPTACLE L14 30R 30A 125 250V FULL POWER SWITCH SW1 IDLE CONTROL SWITCH SW2 OPERATION SWITCH SW3 IDLE CONTROL DEVICE RC IDLE CONTROL SOLENOID S CAPACITOR C...

Страница 33: ...DEVICE RC IDLE CONTROL SOLENOID S CAPACITOR C CON 4 5 RECEPTACLE 5 20R GFCI 20A 125V Ex W2 CIRCUIT BREAKER 23A CB AC VOLTMETER 120 240V V RECTIFER RE 1 2 STARTER SWITCH SW4 22 GFCI SENSING MODULE TERM...

Страница 34: ...ensor if applicable Difficult to start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coi...

Страница 35: ...ted Check entire fuel system for leaks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Repl...

Страница 36: ...o high Engine speed normal 3650 RPM unloaded 2500 RPM idle Control box internal wiring malfunction Check control box wiring Circuit breaker will not turn on NO LOAD Defective circuit breaker Replace c...

Страница 37: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 37 notes...

Страница 38: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Страница 39: ...3 units Qty P N Description 1 0430430120 CAP FUEL TANK 1 0605505162 FILTER FUEL 2 3015419604 rubber suspension 2 1725419214 rubber suspension 3 9807955846 SPARK PLUG 1 35480ZF6003 SWITCH ASSY OIL ALE...

Страница 40: ...ELDER IS NOT PROPERLY GROUNDED ALWAYS CONNECT EARTH GROUND GROUND ROD TO GENERATOR GROUND POINT ELECTROCUTION FOR FURTHER GROUNDING INSTRUCTIONS READ MANUAL D9531100104 WARNING Operation of this equip...

Страница 41: ...L DANGER ELECTROCUTION 1 A93110010 6 0800628504 DECAL GROUND S 1123 1 REPLACES P N W0800628504 7 A9511100103 DECAL WARNING 1 A91110010 8 1980680004 DECAL FUEL COCK 1 S 3704 9 0800696804 DECAL BATTERY...

Страница 42: ...page 42 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GA6HEB GENERATOR ASSY...

Страница 43: ...ECTIFIER D3SB80 2 0601822638 SURGE ABSORBER 2 1 3 0071706304 BEARING 6304 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 A5135000103 ARMATURE ASSY 1 5 7901315502 END BRACKET 1 6 0...

Страница 44: ...page 44 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GAGHEB CONTROL BOX ASSY...

Страница 45: ...01811035 12 0601812529 RECEPTACLE L14 30R 1 13 0021004010 MACHINE SCREW 10 13A OEMAA8 HEX NUT 10 REPLACES P N 0207004000 14 0601830737 FULL POWER SWITCH 1 15 0601831620 IDLE CONTROL SWITCH 1 16 060183...

Страница 46: ...page 46 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GA6HEB PIPE FRAME ASSY...

Страница 47: ...0605515241 17 7855525514 RUBBER CUSHION 2 18 7855525604 COLLAR 2 19 0017108030 HEX HEAD BOLT 2 20 011008020 HEX HEAD BOLT 2 REPLACES P N 0017108020 21 A9117200103 HANGER 1 22 0601850097 STOPPER 1 23...

Страница 48: ...page 48 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HEB BATTERY ASSY...

Страница 49: ...Y REMARKS 32 BATTERY 1 PURCHASE LOCALLY 33 7905458103 BATTERY BAND 1 34 A5344200004 BATTERY BOLT 2 35 0037806000 WING NUT 2 36 0040006000 SPRING NUT 2 37 0041206000 WASHER FLAT 2 38 A5347000504 BATTER...

Страница 50: ...page 50 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GA6HEB MUFFLER ASSY...

Страница 51: ...12 8 18333ZB4801 GASKET 1 9 Y0602322010 HEX HEAD BOLT 2 10 W7905461004 BRACKET 1 11 011008020 HEX HEAD BOLT 1 REPLACES P N 0017108020 12 W7905460004 BRACKET 1 13 011208025 HEX HEAD BOLT 2 REPLACES P N...

Страница 52: ...page 52 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 AIR CLEANER ASSY...

Страница 53: ...ER 1 4 17222Z23H60 STAY AIR CLEANER 1 5 17223Z23000 SPRING AIR CLEANER CASE LID 1 6 17223Z23S30 BASE COMP AIR CLEANER 1 7 17229Z23H60 SEAL AIR CLEANER CASE 1 8 17231Z23H60 COVER AIR CLEANER 1 9 17229Z...

Страница 54: ...page 54 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CAMSHAFT ASSY...

Страница 55: ...LIFTER VALVE 2 6 14451ZE1013 PIVOT ROCKER ARM 2 7 14568ZE1000 SPRING WEIGHT RETURN 1 8 14711Z5T000 VALVE IN 1 9 14721Z5T000 VALVE EX 1 10 14751ZE2003 SPRING VALVE 2 11 14771ZE2000 RETAINER INTAKE VALV...

Страница 56: ...page 56 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CARBURETOR ASSY...

Страница 57: ...KE 1 23 16265ZE2721 STOPPER CHOKE ROD 1 24 16268ZE2721 SPRING MANUAL CHOKE 1 25 16269ZA0800 GASKET AIR CLEANER 2 26 16400ZE2704 DIAPHRAGM ASSY 1 27 16611ZE3D21 ROD CHOKE CONTROL 1 28 16613893000 GROMM...

Страница 58: ...page 58 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CONTROL ASSY...

Страница 59: ...3000 ROD GOVERNOR 1 4 16561ZK6D70 SPRING GOVERNOR 1 5 16562ZE3700 SPRING THROTTLE RETURN 1 8 16570Z5T880 CONTROL ASSY 1 INCLUDES ITEMS W 16 16584883300 SPRING CONTROL ADJUSTING 1 20 90013883000 BOLT F...

Страница 60: ...page 60 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CRANKCASE COVER ASSY...

Страница 61: ...KING OIL FILTER 2 6 16510ZE3000 GOVERNOR ASSY 1 INCLUDES ITEMS W 7 16511ZE8000 WEIGHT GOVERNOR 3 8 16512ZE3000 HOLDER GOVERNOR WEIGHT 1 9 16513ZE2000 PIN GOVERNOR WEIGHT 3 10 16531ZOA000 SLIDER GOVERN...

Страница 62: ...page 62 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CRANKSHAFT ASSY...

Страница 63: ...and parts manual rev 0 03 13 14 page 63 NO PART NO PART NAME QTY REMARKS 8 13351ZE3010 WEIGHT BALANCER 1 13 961001ZF6013 BEARING RADIAL BALL 6207 1 14 13310ZF6D42 CRANKSHAFT COMP 1 INCLUDES ITEM W HO...

Страница 64: ...page 64 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CylINDER BARREL ASSY...

Страница 65: ...ARM 1 7 90131896650 BOLT DRAIN PLUG 2 REPLACES P N 90131883000 8 90446KE1000 WASHER 8 2X17X0 8 1 10 91201Z1C003 OIL SEAL 35X52X8 1 11 91201ZE9003 OIL SEAL 8X14X5 1 REPLACES P N 91203952771 12 9135367...

Страница 66: ...page 66 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CylINDER HEAD ASSY...

Страница 67: ...E GUIDE 1 5 12251Z5T003 GASKET CYLINDER HEAD 1 6 12310Z5T000 COVER CYLINDER HEAD 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZK6D70 BOLT STUD 8X106 2 12 92900...

Страница 68: ...page 68 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 FAN COVER ASSY...

Страница 69: ...3 14 page 69 NO PART NO PART NAME QTY REMARKS 2 19610Z5T800ZC COVER FAN NH1 BLACK 1 4 19631Z5T000 SHROUD 1 8 81329567020 GROMMET DRAIN HOLE 1 10 90013883000 BOLT FLANGE 6X12 CT200 6 11 90654SA4003 CLI...

Страница 70: ...page 70 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 FLYWHEEL ASSY...

Страница 71: ...NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 4 28451ZE3W01 PULLEY STARTER 1 8 31100Z5T810 FLYWHEEL COMP RECOIL STRART 1 8 31100Z5T820 FLYWHEEL COMP ELECTRIC START 10 90201ZE3790 NUT SPECIAL 16...

Страница 72: ...page 72 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 IGNITION COIL ASSY...

Страница 73: ...P 12V 25W 1 4 31511ZE3000 CLAMP WIRE 1 5 31512ZE2000 GROMMET WIRE 1 10 90012888000 BOLT FLANGE 6X40 4 11 90013883000 BOLT FLANGE 6X12 CT200 1 13 90015883000 BOLT FLANGE 6X28 2 14 90684ZA0601 CLIP HARN...

Страница 74: ...page 74 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 PISTON ASSY...

Страница 75: ...13012Z5R004 RING SET PISTON OS O 50 OPTIONAL 1 1 13013Z5R004 RING SET PISTON 0 75 OPTIONAL 1 2 13101Z5T800 PISTON STD 1 2 13102Z5T800 PISTON 0 25 1 2 13103Z5T800 PISTON 0 50 1 2 13104Z5T800 PISTON 0...

Страница 76: ...page 76 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 recoil starter ASSY...

Страница 77: ...ACK 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER...

Страница 78: ...page 78 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 starter Motor ASSY...

Страница 79: ...31211ZE2003 BRACKET CENTER 1 6 31212ZE3003 BRACKET FRONT 1 7 31213ZE2003 GEAR DRIVE PINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE COMPLETE 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GE...

Страница 80: ...page 80 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 SOLENOID ASSY...

Страница 81: ...rev 0 03 13 14 page 81 NO PART NO PART NAME QTY REMARKS 1 16268893000 SPRING CHOKE RETURN 1 2 17850ZD1E30 LEVER THROTTLE 1 3 36160ZB4013 SOLENOID ASSY 1 4 90013883000 BOLT FLANGE 6X12 1 5 93500050080A...

Страница 82: ...page 82 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 ENGINE DECALS ASSY...

Страница 83: ...nd parts manual rev 0 03 13 14 page 83 NO PART NO PART NAME QTY REMARKS 1 87533ZC0630 DECAL AIR CLEANER 1 2 87528898620 DECAL CHOKE 1 3 87594ZB4A00 MARK OIL CAUTION 1 4 87521Z8T000 EMBLEM GX340 1 HOND...

Страница 84: ...per products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instru...

Страница 85: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 85 notes...

Страница 86: ...y and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and w...

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