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PAGE 6 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
operation of the

MQ Model GA-6RE/

GA-6REA

Portable Generators

.

Refer to the engine manufacturers
instructions for data relative to its safe
operation.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words:

DANGER

,

NOTE

You

WILL

be

KILLED

or

SERIOUSLY INJURED

if you

DO NOT

follow these directions.

You

CAN

be

KILLED

or

SERIOUSLY INJURED

if

you

DO NOT

follow these directions.

You

CAN

be

INJURED

if you

DO NOT

follow

these directions.

CAUTI

CAUTI

CAUTI

CAUTI

CAUTION

DANGER

DANGER

DANGER

DANGER

DANGER

WARNING

WARNING

WARNING

WARNING

WARNING

Lethal Exhaust Gases

HAZARD SYMBOLS

Potential hazards associated with the operation of a

GA-

6RE/GA-6REA Portable Generators

will be referenced with

Hazard Symbols which appear throughout this manual, and
will be referenced in conjunction with Safety Message Alert
Symbols.

Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled.

NEVER

operate

this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.

Gasoline

is extremely flammable, and

its vapors can cause an explosion if
ignited.

DO

NOT

start the engine near

spilled fuel or combustible fluids.

DO NOT

fill the fuel tank while the engine is running or

hot.

DO NOT

overfill tank, since spilled fuel could ignite if

it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.

Engine components can generate extreme
heat. To prevent burns,

DO NOT

touch

these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.

ALWAYS

wear approved

respiratory

protection when required.

Lethal Exhaust Gas Hazards

WARNING

WARNING

WARNING

WARNING

WARNING

Explosive Fuel Hazards

WARNING

WARNING

WARNING

WARNING

WARNING

Burn Hazards

WARNING

WARNING

WARNING

WARNING

WARNING

Respiratory Hazards

WARNING

WARNING

WARNING

WARNING

WARNING

Before using this generator, ensure that the operating
individual has read and understands all instructions in this
manual.

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Содержание GA-6RE

Страница 1: ...OPERATION AND PARTS MANUAL Revision 0 06 06 05 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MODEL GA 6RE GA 6REA Portable Generators ROBIN GASOLINE ENGINE...

Страница 2: ...PAGE 2 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05...

Страница 3: ...of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of thier respective owners and used with permission ThismanualMUSTaccompanyt...

Страница 4: ...0 Operation and Safet Decals 11 Specifications Generator 12 Specifications Engine 13 Dimensions 14 General Information 15 Load Application 16 Controls and Indicators 17 19 Generator Refueling 20 Insta...

Страница 5: ...310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FA...

Страница 6: ...n of a GA 6RE GA 6REA Portable Generators will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exha...

Страница 7: ...TION CAUTION CAUTION CAUTION Eye and Hearing Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Other important messages are provided throughout this manual to help prevent damage to your portable genera...

Страница 8: ...ot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generators ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the gene...

Страница 9: ...ake sure that electrical circuits are properly grounded per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operatin...

Страница 10: ...of an emergency DANGER DANGER DANGER DANGER DANGER ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS During operation of this generation the...

Страница 11: ...A 6REA portable generators are equipped with a number of safety decals Figure 1 These decals are provided for operator safety and maintenance information The illustration below shows these decals as t...

Страница 12: ...l h s u r B n o i t a t i c x E m e t s y S d e t i c x E y l l a c i t a t S e t a t S d i l o S d e e p S M P R 0 0 6 3 m e t s y S g n i l o o C n o i t a l i t n e V f l e S y t i c a p a C l e u...

Страница 13: ...n i l o s a G t f a h S l a t n o z i r o H e n i g n E e k o r t S X e r o B n i 6 5 2 X n i 0 5 3 m m 5 6 x m m 9 8 t n e m e c a l p s i D m c 4 0 4 n i u c 7 6 4 2 3 t u p t u O x a M M P R 0 0 6...

Страница 14: ...PAGE 14 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA DIMENSIONS Figure 2 Dimensions...

Страница 15: ...er AC Voltmeter GroundTerminal Full Power Switch Idle Control Switch Operation Switch Excitation System The GA 6RE GA 6REA series generators use a magnet attached to a flywheel to produce AC voltage f...

Страница 16: ...KW use a 2 KW generator 3 LARGE MOTORS Submersible pumps table saws etc Total the running wattage and multiply by 3 Example A conveyor belt runs at 8 KW use a 24 KW generator Extension Cables When el...

Страница 17: ...rope or chain to this lifting eye when lifting of the generator is required Never stand underneaththegeneratorwhileitisbeinglifted Placelifting eye in down position when not in use 2 AC Voltmeter Thi...

Страница 18: ...f the generating set at 120 volts from the GFCI duplex receptacle and up to half of the rated power of the set at 120 volts from 120V twist lock receptacle or full rated power of the set at 240 volts...

Страница 19: ...hoke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 18 Recoil Starter...

Страница 20: ...pedandhashadanopportunity tocooldown Intheeventofafuelspill DONOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engineisdry Ifgeneratorsi...

Страница 21: ...e of the building Generator Grounding To guard against electrical shock and possible damage to the equipment it is important to provide a good EARTH ground Always use the ground terminal on the genera...

Страница 22: ...ed to connect the generators to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 5...

Страница 23: ...the main circuit breaker in the OFF position prior to starting the engine n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C 4 e l b a T n I t n e r r u C s e r e p m A s t t...

Страница 24: ...9 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Engine Oil Check 1 To check the engine oil level place the generators on secure level ground with the engine st...

Страница 25: ...gine 1 Place the engine fuel valve lever Figure 11 in the ON position Figure 10 Main Circuit Breaker OFF Position Figure 13 Operation Switch ON Position CAUTION CAUTION CAUTION CAUTION CAUTION DO NOT...

Страница 26: ...eceptacles NOTE Placing the idle control switch in the OFF position Figure 16 allows the enginetooperateatamaximum speed of about 3600 RPM s When the idle control switch is placed in the up position O...

Страница 27: ...ex receptacle and up to half of the rated power of the set at 120 volts from the 120V twist lock receptacle or full rated power of the genset at 240 volts from the 240V twist lock receptacle When usin...

Страница 28: ...ly consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowlyrota...

Страница 29: ...t e R y r a s s e c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u...

Страница 30: ...quires no adjustments ENGINEOIL 1 Drain the engine oil when the oil is warm as shown in Figure 28 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3...

Страница 31: ...r leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarit...

Страница 32: ...PAGE 32 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE WIRING DIAGRAM GENERATOR Figure 31 GA 6RE GeneratorWiring Diagram...

Страница 33: ...GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 PAGE 33 GA 6REA WIRING DIAGRAM GENERATOR Figure 32 GA 6REA GeneratorWiring Diagram...

Страница 34: ...a t l o v h g i h n e k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d...

Страница 35: ...g u l p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g...

Страница 36: ...i u c r i c e v i t c e f e D r e k a e r b t i u c r i c e c a l p e R n o n r u t l l i w r e k a e r b t i u c r i C y l e t a i d e m m i s p i r t t u b D E D A O L n o i t i d n o C d a o l r e...

Страница 37: ...GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 PAGE 37 NOTE PAGE...

Страница 38: ...ive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Item...

Страница 39: ...Description 1 A9924800014 CAP FUEL TANK 1 A9924800004 FILTER FUEL 2 3015419604 RUBBER SUSPENSION 2 D9312600204 RUBBER SUSPENSION 3 0650140150 SPARK PLUG 2 2265011308 ROPE RECOIL 3 2673266118 ELEMENT...

Страница 40: ...PAGE 40 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA NAMEPLATE AND DECALS NAME PLATE ASSY...

Страница 41: ...DECAL CONTROL PANEL 1 GA 6REA A51120140 4 NAMEPLATE 1 CONTACT MQ PARTS DEPT 5 0800628504 DECAL GROUND 1 S 1123 6 A5551000004 DECAL OPERATING INSTRUCTIONS 1 A55100000 7 0820610404 DECAL WARNING 1 S 36...

Страница 42: ...PAGE 42 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA GENERATOR ASSY GENERATOR ASSY...

Страница 43: ...BSORBER 2 TNR15G431K 1 3 0071706304 BEARING 6304 2RU NYCM 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 SPRINGWASHER 1 5 A5135000003 ARMATURE ASSY 1 6 7901315502 END B...

Страница 44: ...PAGE 44 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE CONTROL BOX ASSY CONTROL BOX ASSY GA 6RE...

Страница 45: ...8 RECEPTACLE 5 20R 1 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE L5 30R 1 15 0601812529 RECEPTACLE L14 30R 1 16 0021004010 MACHINE SCREW 8 16A 0207004000 HEX NUT 8 17 0601830737 FULL PO...

Страница 46: ...PAGE 46 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6REA CONTROL BOX ASSY CONTROL BOX ASSY GA 6REA...

Страница 47: ...1 12 0601812598 RECEPTACLE 5 20R 2 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE L5 30R 1 15 0601812529 RECEPTACLE L14 30R 1 16 0021004010 MACHINE SCREW 8 16A 0207004000 HEX NUT 8 17 0601...

Страница 48: ...PAGE 48 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA MUFFLER ASSY MUFFLER ASSY...

Страница 49: ...T 4 7 0602300411 ARRESTER SPARK 1 8 0602322070 TAPPING SCREW 1 9 A5331400104 BRACKET 1 10 0017108020 HEX HEAD BOLT 2 11 A5331400004 BRACKET 1 12 0017108020 HEX HEAD BOLT 1 13 A5331400304 BRACKET 1 14...

Страница 50: ...PAGE 50 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA PIPE FRAME ASSY PIPE FRAME ASSY...

Страница 51: ...EX NUT 2 11 A4364000002 FUELTANK 1 12 A9924800014 CAP FUEL TANK 1 13 A9924800004 FUEL FILTER 1 14 0602125034 FUEL GAUGE 1 15 06424008900 FUEL STRAINER 1 REPLACES P N 065510024 16 0605513028 HOSE 1 17...

Страница 52: ...PAGE 52 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA BATTERY ASSY BATTERY ASSY...

Страница 53: ...O PART NO PART NAME QTY REMARKS 32 BATTERY 1 PURCHASE LOCALLY 33 7905458103 BATTERY BAND 1 34 A5344200004 BATTER BOLT 2 35 0037806000 WING NUT 2 36 0040006000 SPRING NUT 2 37 0041206000 WASHER FLAT 2...

Страница 54: ...PAGE 54 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE AIR CLEANER ASSY...

Страница 55: ...10 2673260820 AIR CLEANER ASSY 1 INCLUDES ITEMS W 510 220 2673272108 GASKET 1 510 250 2673264008 CLEANER COVER CP 1 510 520 2673266118 AIR CLEANER ASSY 1 540 2673290103 INSULATOR 1 T 15 26 5D 6 5DX46P...

Страница 56: ...PAGE 56 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE CRANKCASE ASSY CRANKCASE ASSY...

Страница 57: ...90 0211140020 GASKET 2 210 2671100301 MAIN BEARING COVER C 1 INCLUDES ITEMS W 220 0440350090 OIL SEAL 1 230 0600350010 BALL BEARING 1 250 2674500101 GOVERNOR GEAR CP 1 260 2054190103 GOVERNOR SLEEVE 1...

Страница 58: ...PAGE 58 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY...

Страница 59: ...T 1 42 0230350180 SPACER 35 3DX45DX1 0T 1 50 0021818000 NUT 1 60 0032018000 SPRINGWASHER 1 65 0031018000 WASHER 1 70 0053205401 WOODRUFF KEY 1 310 2672250110 CONNECTING ROD ASSY 1 INCLUDES ITEMS W 320...

Страница 60: ...PAGE 60 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Страница 61: ...7960501 EXCITER COIL CP 1 13 2677960301 EXCITER COIL CP 1 20 2677100203 RING GEAR D 180DX217DX7B N 85 1 30 0011406250 BOLT WASHER AY 2 35 0043506200 SCREW WASHER AY 4 50 2677310101 WIRE 1 CP L 330 BLA...

Страница 62: ...PAGE 62 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE GOVERNOR ASSY GOVERNOR ASSY...

Страница 63: ...26 0031108000 WASHER 1 30 2674270101 GOVERNOR ROD CP 1 40 2674280113 ROD SPRING 5 7DX0 4DX148L N 30 1 50 0031306000 CLIP 2 60 0011406300 BOLT AND WASHER AY 1 70 0186060020 NUT M6X1 0X4 9H SQUARE 1 80...

Страница 64: ...PAGE 64 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY...

Страница 65: ...463550103 COLLET VALVE 4 100 0230220050 SPACER 22 2DX32 5DX0 6T 1 101 0230220060 SPACER 22 2DX32 5DX0 7T 1 102 0230220070 SPACER 22 2DX32 5DX0 8T 1 210 26735301C1 PUSH ROD CP 2 220 2673610113 ROCKER A...

Страница 66: ...PAGE 66 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE COOLING STARTING ASSY COOLING STARTING ASSY...

Страница 67: ...BAFFLE 1 UN 1 61 2675270103 CYLINDER BAFFLE 2 1 80 0110060010 FLANGE BOLT M6X1 0X14DX8L 4 210 2675020110 RECOIL STARTER AY 1 INCLUDES ITEMS W 210 1 2615011508 SPIRAL SPRING 1 210 2 2465012008 REEL 1...

Страница 68: ...PAGE 68 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Страница 69: ...210 14 2246231218 NEEDLE VALVE A 1 210 15 2146251508 PIN 1 210 16 2676255108 FLOAT BODY A 1 210 17 2486245108 WASHER 1 210 18 2066254008 CHAMBER PACKING 1 210 19 2346250608 FLOT AY 1 210 20 2676244008...

Страница 70: ...PAGE 70 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE STARTER ASSY STARTER ASSY...

Страница 71: ...055308 STOPPER SET PINION 1 120 9 2467050008 COVER ASSY FRONT 1 120 10 2357054008 BRUSH 1 120 11 2467050508 COVER ASSY REAR 1 120 12 1137051008 CASE METAL 1 120 17 2357057508 THROUGH BOLT 2 120 23 235...

Страница 72: ...PAGE 72 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE SOLENOID ASSY SOLENOID ASSY...

Страница 73: ...2CP 1 613 0130060220 BOLT WASHER ASSY M6X1 0X12LW W SW 2 614 0011308200 BOLT WASHER ASSY 1 630 2677820113 SPRING SOLENOID 8DX1 2DX103L N 20 1 640 0563000040 WIRE BAND 3 6BX1 2TX146L 1 642 0566000250 C...

Страница 74: ...edthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Credi...

Страница 75: ...GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 PAGE 75 NOTE PAGE...

Страница 76: ...3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICALASSISTANCE 800 478 1244 FAX 310 631...

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