Temposonics
®
R-Series
V
POWERLINK
Operation Manual
Magnetostrictive Linear Position Sensors
GENERA
TION
I AM
THE NEW
Страница 1: ...Temposonics R Series V POWERLINK Operation Manual Temposonics Magnetostrictive Linear Position Sensors GENERATION I AM V THE NEW ...
Страница 2: ...tallation 13 4 5 Alignment of the magnet with the option Internal linearization 15 4 6 Replacement of sensor 16 4 7 Electrical connections 17 4 8 Frequently ordered accessories 18 5 Operation 21 5 1 R Series V with POWERLINK interface 21 5 2 LED Status 21 6 Node ID configuration of R Series V POWERLINK 22 6 1 Setting the node ID via TempoLink smart assistant 22 6 2 Introduction of Automation Studi...
Страница 3: ... output The sensor can be damaged Power supply is out of the defined range Signal output is wrong no signal output the sensor will be damaged Position measurement is influenced by an external magnetic field Signal output is wrong Cables are damaged Short circuit the sensor can be destroyed sensor does not respond Spacers are missing installed in a wrong order Error in position measurement Wrong co...
Страница 4: ...of the checks 7 Before applying power ensure that nobody s safety is jeopardized by starting machines 2 4 Safety instructions for use in explosion hazardous areas The sensor is not suitable for operation in explosion hazardous areas 2 See also applicable MTS Sensors terms of sales and delivery on www mtssensors com 2 5 Warranty MTS Sensors grants a warranty period for the Temposonics position sens...
Страница 5: ...ngth in Ordering steps 1 20 in 1 0 in 20 100 in 2 0 in 100 200 in 4 0 in 200 250 in 10 0 in Non standard stroke lengths are available must be encoded in 5 mm 0 1 in increments e Number of magnets X X 01 30 position s 1 30 magnet s f Connection type D 5 6 2 M12 female connectors 5 pin 1 M8 male connector 4 pin g System 1 Standard h Output U 3 0 1 POWERLINK position and velocity 1 30 position s U 3 ...
Страница 6: ... h Output is chosen select a suitable magnet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R H 5 D 5 6 1 U 3 1 a b c d e f g h a Sensor model R H 5 Rod b Design B Base unit only for replacement J Threaded flange M22 1 5 6g rod Ø 12 7 mm M Threaded flange M18 1 5 6g standard S Threaded flange 16 UNF 3A standard T Threaded flange 16 UNF 3A with raised face c Mechanical options A Standard B Bush...
Страница 7: ...ery RP5 profile sensor Sensor Position magnet not valid for RP5 with design O 2 mounting clamps up to 1250 mm 50 in stroke length 1 mounting clamp for each 500 mm 20 in additional stroke length RH5 rod sensor RH5 B Base unit without flange rod assembly 3 socket screws M4 RH5 J M S T Sensor O ring RH5SA0080U01D561U301 MAC 00 03 CA 00 58 F6 S N 19020950 12JAN2019 Order code MAC address Date of Produ...
Страница 8: ... waveguide The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates the length of the waveguide When the ultrasonic wave reaches the end of the waveguide it is converted into an electrical signal Since the speed of the ultrasonic wave in the waveguide is precisely known the time required to receive the return signal can be converted into a linear position ...
Страница 9: ...firmly installed and the position magnet is fastened to the mobile machine part Thus it can travel along the sensor profile The sensor is fitted on a flat machine surface using the mounting clamps Fig 4 A length dependent number of these clamps are delivered with the sensor and must be distributed over the profile at regular distances For fastening use M5 20 screws to DIN 6912 that should be tight...
Страница 10: ...a b A F 46 53 2 09 A F 44 5 1 75 51 3 2 02 a b RH5 T A V RH5 with threaded flange 16 UNF with raised face 17 0 67 Ø 25 4 Ø 1 Threaded flange T 16 UNF 3A Stroke length 25 7620 1 300 Sensor electronics housing 65 5 2 58 Null zone 51 2 01 Magnet Stroke length 5000 mm 196 9 in Dead zone 63 5 66 2 5 2 6 Ø 10 0 13 Ø 0 39 0 01 2 5 0 1 25 0 98 51 3 2 02 A F 44 5 A F 1 75 Mechanical option B Bushing on rod...
Страница 11: ...lange J M22 1 5 6g Magnet Ø 12 7 0 13 Ø 0 5 0 01 Dead zone 73 6 2 9 25 0 98 RH5 B A V RH5 base unit for replacement 48 1 89 17 0 67 Sensor electronics housing 58 2 28 Null zone 61 2 4 Stroke length 25 7620 1 300 Dead zone 52 54 57 2 05 2 13 2 24 Stroke length 25 1575 1 62 52 2 05 dead zone Stroke length 1576 5000 62 05 196 9 54 2 13 dead zone Stroke length 5001 7620 196 9 300 57 2 24 dead zone Con...
Страница 12: ...r in cylinder In the case of threaded flange M18 1 5 6g or M22 1 5 6g provide a screw hole based on ISO 6149 1 Fig 11 See ISO 6149 1 for further information Sealing via O ring in the flange undercut Sealing via O ring in cylinder end cap groove Note the fastening torque RH5 M S 50 Nm RH5 T 55 Nm RH5 J 125 Nm Seat the flange contact surface completely on the cylinder mounting surface The cylinder m...
Страница 13: ... and magnetic material is used observe the specified dimensions Fig 15 Magnet mounting with magnetic material When using magnetic material the dimensions of Fig 15 must be observed A If the position magnet aligns with the drilled piston rod B If the position magnet is set further into the drilled piston rod install another non magnetic spacer e g part no 400 633 above the magnet Fig 13 Mounting of...
Страница 14: ...ting Sensor electronics housing Stroke length 5000 mm 196 9 in End position 68 5 73 5 2 7 2 9 Start position 25 5 1 RH5 with ring magnet U magnet Sensor electronics housing Reference edge of mounting Start position 51 2 01 End position 63 5 66 2 5 2 6 Stroke length 5000 mm 196 9 in RH5 with block magnet Sensor electronics housing Reference edge of mounting Start position 48 5 1 91 End position 66 ...
Страница 15: ... electronics housing The marking on the magnet points to the same direction as the elongated status LED in the lid of the sensor electronics housing NOTICE The generated linearization might deviate from the linearity tolerances re garding different environmental conditions In addition the use of a dif ferent position magnet or more position magnets may cause differences Fig 19 Magnet alignment of ...
Страница 16: ... Fig 23 for the sensor designs M S and T The sensor can be replaced without interrupting the hydraulic circuit 3 Insert the new base unit Mount the ground lug on a screw Tighten the screws Fastening torque 1 4 Nm Fig 23 Replacement of the base unit e g RH5 sensor part 2 NOTICE If the R Series V replaces a predecessor model of the R Series the plastic tube in the sensor rod must be removed When rep...
Страница 17: ...es between machine and electronics earth connections no compensating currents are allowed to flow across the cable shielding Recommendation Install potential compensating leads with large cross section or use cables with separate double shielding and connect only one end of the shield Use only stabilized power supplies in compliance with the specified electrical ratings Grounding of profile and ro...
Страница 18: ...perating temperature 40 85 C 40 185 F Position magnets Mounting accessories Ø 32 8 Ø 1 29 Ø 23 8 Ø 0 94 Ø 13 5 Ø 0 53 Ø 4 3 Ø 0 17 60 140 3 0 12 7 9 0 31 19 5 0 77 1 5 0 06 33 1 3 14 0 55 20 5 0 81 14 9 0 59 8 2 0 31 0 08 Distance to sensor element Ø 4 3 Ø 0 17 4 holes Ø 5 3 Ø 0 21 28 1 1 9 0 35 50 1 97 2 0 08 68 2 68 9 5 0 37 Mounting clamp width 14 6 0 57 4 0 16 11 5 0 45 4 5 1 8 8 0 31 M5 threa...
Страница 19: ...1 14 9 0 59 8 2 0 31 0 08 Distance to sensor element Ø 4 3 Ø 0 17 Ø 14 3 Ø 0 56 Ø 23 8 Ø 0 94 Ø 31 8 Ø 1 25 Ø 4 3 Ø 0 17 3 2 0 13 Ø 15 3 Ø 0 6 Ø 2 2 Ø 0 09 Ø 16 4 Ø 0 65 Ø 2 2 Ø 0 09 Block magnet L Part no 403 448 Magnet spacer Part no 400 633 O ring for threaded flange M18 1 5 6g Part no 401 133 O ring for threaded flange 16 UNF 3A Part no 560 315 Material Plastic carrier with hard ferrite magnet W...
Страница 20: ...r friendly interface for mobile devices and desktop computers See product brief TempoLink smart assistant document part no 551976 for further information Material PUR jacket gray Features Shielded Cable Ø 8 mm 0 3 in Operating temperature 40 90 C 40 194 F Cables PUR cable Part no 530 125 PVC cable Part no 530 108 Cable with M12 D coded male connector 4 pin straight M12 D coded male connector 4 pin...
Страница 21: ...pply outside specification OFF Flashing Invalid configuration of the sensor Internal error Bus status LED when the sensor is started up these statuses are run through Green Red Information Flash evenly OFF Basic Ethernet Mode Single Flash OFF Preoperational Mode 1 2x Single Flash OFF Preoperational Mode 2 3x Single Flash OFF Ready to operate ON OFF Connection establishment completed sensor connect...
Страница 22: ... sensor Connect the TempoLink smart assistant to the power supply using the plug in power supply with plug adapters Connect the barrel connector to the INPUT 24 VDC port on the TempoLink smart assistant Next insert the plug into the outlet Additional outlet adapters are supplied to support regional requirements OUTPUT INPUT SENSOR 24V DC Fig 27 Connection of TempoLink smart assistant to R Series V...
Страница 23: ...ick the menu symbol in the top left to get to the main menu Fig 33 Main menu of the graphical user interface Fig 34 Starting the command mode to change settings of the connected sensor After entering the command mode the connection icon on the top right will turn from green to blue A pencil icon will appear to the right of the node ID By clicking the pencil icon a new menu for configuring the node...
Страница 24: ...unication between TempoLink sensor assistant and sensor LED color Information Green ON Sensor connected Red ON Data transfer from TempoLink sensor assistant to sensor Orange ON Sensor connected and data transfer from TempoLink sensor assistant to sensor LED B Communication between sensor and TempoLink sensor assistant LED color Information Red ON TempoLink sensor assistant receives data from conne...
Страница 25: ...his example the node ID of the first controlled node found with vendor ID 0x40 is set to 1 STATE_RESET_NODE PLC enters into this state when the operations of STATE_SET_NODE_ID have been finished The sensor has to be reset in order to communicate using the new node ID In this state a reset of the sensor is done STATE_CHECK_NODE_ID PLC enters into this state when the operations of STATE_RESET_NODE h...
Страница 26: ...cuted by PLC cyclically SdoAccessCyclic c This program implements the state machine and changes the node ID of R Series POWERLINK as well as R Series V POWERLINK source code on page 27 Source Code SdoAccessInit c COPYRIGHT Program SdoAccess File SdoAccessInit c Author SSchumacher Created November 18 2014 Implementation of program SdoAccess include bur plctypes h ifdef _DEFAULT_INCLUDES include AsD...
Страница 27: ...doWrite pData u8NodeIdToSet variable containing value to set fbSdoWrite datalen sizeof u8NodeIdToSet size of the variable containing value to set fbSdoWrite enable 1 enable write operation fbSdoRead enable 0 disable read operation go to next step iState break case STATE_RESET_NODE fbSdoWrite pDevice SS1 IF1 interface sensor is connected to fbSdoWrite node u8NodeFoundAt node id of sensor fbSdoWrite...
Страница 28: ... of the implemented state machine As shown in the variable watch a MTS controlled node has been found at node ID 32 The node ID has been successfully set to 1 Fig 43 Variable watch Fig 44 IO Mapping of sensor with changed node ID As shown at the IO Mapping the sensor is working well using its new node ID ...
Страница 29: ...D file XML Device Description describes the properties and functions of the device such as timing and configurable device parameters The XDD file enables simple and easy integration of a POWERLINK device into a project engineering tool The XDD file for R Series V POWERLINK is available at www mtssensors com In the opening window the already imported 3rd Party Devices are displayed Click the button...
Страница 30: ...ly set on the sensor must be set on the controller Click on the sensor in the physical view with the right mouse button and select the entry Node Number Change Node Number Fig 51 The node number on the control must be identical to the node ID of the device The default node ID of R Series V POWERLINK is 1 See the sections 6 1 and 6 2 to change the node ID of R Series V POWERLINK Fig 50 Selecting R ...
Страница 31: ...ensor that can be transferred cyclically To activate cyclic transmission of a specific data item click on the data item column called Value and change the entry from None to Read Fig 53 Device specific parameters Configuration parameters of the sensor which are transferred in the startup phase Fig 53 Activating the mapping of the parameters of the group Channels ...
Страница 32: ... 0 CAM inactive Bit value 1 CAM active 0 Number of entries Variable ro Unsigned8 1 30 CAM state register for magnets 1 30 Variable ro Unsigned8 6400 Area state register Array This object contains the actual area status of the encoder position for up to 30 magnets If the position is out of range a bit will be set in the related position line 0 Number of entries Variable ro Unsigned8 1 30 Area state...
Страница 33: ...ort cycle time is required reflections can be excluded with this parameter 2305 Sensor status 0 Number of entries Variable ro Unsigned8 1 Time since last update Variable ro Integer32 Age of the status data in ms 2 Status data version Variable ro Integer32 Version number 3 Operational time Variable ro Integer32 Total operational hours of the sensor 4 Odometer Variable ro Integer32 Total distance tr...
Страница 34: ...s the lower limit of position for CAM 4 It can be set for up to 30 magnets 0 Number of entries Variable ro Unsigned8 1 30 CAM 4 low limit for 1 30 magnets Variable rw Integer32 6320 CAM 1 high limit Array This object determines the upper limit of position for CAM 1 It can be set for up to 30 magnets 0 Number of entries Variable ro Unsigned8 1 30 CAM 1 high limit for 1 30 magnets Variable rw Intege...
Страница 35: ...or in case of oversampling Due to physical conditions the sensor can not fall below a certain cycle time during a position measurement This cycle time increases with increasing stroke length The extrapolation enables position data to be output if the data request ed in a faster cycle than the measuring cycle time of the sensor Disabled If the position data is requested in a faster cycle as the mea...
Страница 36: ...rs or a repair facility explicitly authorized by MTS Sensors 8 4 List of spare parts No spare parts are available for this sensor 8 5 Transport and storage The conditions of transport and storage of the sensor match the operating conditions mentioned in this document 8 Maintenance and troubleshooting 9 Removal from service dismantling The product contains electronic components and must be disposed...
Страница 37: ...ity no condensation Ingress protection IP67 connectors correctly fitted Shock test 150 g 11 ms IEC standard 60068 2 27 Vibration test 30 g 10 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EC directives and is marked with Magnet move...
Страница 38: ...xcluding resonant frequencies RH5 J 15 g 10 2000 Hz IEC standard 60068 2 6 excluding resonant frequencies EMC test Electromagnetic emission according to EN 61000 6 3 Electromagnetic immunity according to EN 61000 6 2 The sensor meets the requirements of the EC directives and is marked with Operating pressure 350 bar 5076 psi 700 bar 10 153 psi peak at 10 1 min for sensor rod RH5 J 800 bar 11 603 p...
Страница 39: ...on Drive Cary N C 27513 USA Tel 1 919 677 0100 Fax 1 919 677 0200 info us mtssensors com www mtssensors com Safety Declaration Dear Customer If you return one or several sensors for checking or repair we need you to sign a safety declaration The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and or that people handling these items wil...
Страница 40: ...And 4 32 in 32 in 125 in B 1 105 in Minimum Full Thread Depth 0 875 in dia 0 015 0 000 0 769 in dia 0 015 0 000 0 500 in dia 0 005 in dia FIM A 45 5 15 1 0 094 in max 0 008 in 0 004 in 0 125 in 0 125 in 3 4 16 UNF 2B Thread R 0 813 in dia 0 002 in 0 106 in 0 008 in A 0 008 A 0 004 A R0 015 in max Pitch dia 1 180 in Recommended Minimum Spotface Diameter See Note 1 0 866 in dia Minimum See Note 2 1 ...
Страница 41: ...s com JAPAN Branch Office Phone 81 3 6416 1063 E mail info jp mtssensors com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States These trademarks may be protected in other countries All other trademarks are the property of th...
