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Replacing the Battery
(Ultralight and ML-2)
1. Remove the battery cover.

a. Remove the cover from your

existing Caplamp battery using
a 5/64” Allen wrench, and
keep the cover clamps and
socket dcrews for later use.

b. Lift the battery cover off the

battery.

c. Disconnect the red and black

wires from the battery termi-
nals by loosening the screws
holding the pole clamps to the
posts. Carefully remove the
clamps from the posts.
Dispose of the old battery
properly.

2. Install new battery.

a. Connect red conductor to pos-

sitive battery pole and black
conductor to negative battery
pole to insure correct polarity.

b. Tighten cable clamps with a

flat blade screwdriver.

3. Re-install the battery cover.

a. Check both ends of the battery

for the adapter clips.

Replace the battery cover. It
must fit squarely on top of the
battery. Slide a cover clamp on
each end of the battery and
cover.

Note

The mounting hole in each clamp is
slightly off-center. Install the clamp so
that the hole is below center.

b. Install the two screws and

tighten, using the 5/64” allen
wrench.

The electrolyte level of all batteries
should be checked once each week,
and after battery is charged.

Water only when battery is fully
charged. If the battery is over-
topped, there is a possibility that
electrolyte may leak out under cer-
tain conditions.

a. Fill the plastic bottle of the

MSA Filling Device (P/N 69422,
469773, or 454052) with dis-
tilled water only, and place it at
a convenient location close to
the batteries to be watered.

b. Insert the nozzle or needle of the

Filling Tube into the small hole
provided in the battery window.
Depending on the style of filling
device, squeeze the bottle or
push the needle forward.

c. Fill until the electrolyte level is

centered between the two
scribed lines below the cell
window. The battery may have
to be tilted back slightly to
allow the water to flow.

d. Repeat this procedure in adja-

cent battery cell.

Using the Remote Power
Connection

Note

If using the Remote Power Connec-
tions with the Ultralight or ML-2 Cap
Lamps, the Luminator Power Cell Plus
16 AH battery is recommended, due
to higher battery demands. However,
the Luminator Power Cell 13 AH has
been approved for use with the
Remote Power Connection with the
Ultralight cap lamp.

1. To access the battery power for an

external remote device, remove
the connector cover located on
the top of the battery. Keep the
cover for later use.

4

TAL 998 (L) Rev. 2 - 817184

Battery Replacement

CAUTION

817184  8/13/99  9:42 AM  Page 4

Содержание 817169

Страница 1: ... AND PERSONS WHO RELY ON THIS PRODUCT COULD SUSTAIN SERIOUS PERSONAL INJURY OR DEATH WARNING The warranties made by MSA with respect to the product are voided if the product is not installed used and serviced in accordance with the instruc tions in this manual We encourage our customers to write or call for a demonstration of this equipment prior to use or for any additional informa tion relative ...

Страница 2: ... and bat tery after each use and maintain them according to MSA s instructions Repairs must be made by properly trained per sonnel only 6 Follow MSA s instructions for first time and routine cap lamp use The battery must not be left on charge indefinitely see Storing Idle Batteries section Doing so may cause internal gases to vent which may lead to accumulation of combustible gases in the lamp roo...

Страница 3: ...f each cell with distilled water if necessary see Watering section Routine Battery Maintenance 1 Routine Charging on Standard Rack and Charger All batteries in this category must be charged immediately after each period of use in the following manner a Set power supply or charging stations to 5 0 05 VDC b Connect the battery to the charging station following the instructions supplied with the char...

Страница 4: ...ttery is charged Water only when battery is fully charged If the battery is over topped there is a possibility that electrolyte may leak out under cer tain conditions a Fill the plastic bottle of the MSA Filling Device P N 69422 469773 or 454052 with dis tilled water only and place it at a convenient location close to the batteries to be watered b Insert the nozzle or needle of the Filling Tube in...

Страница 5: ...e reflector tight against the cover bezel An O ring mounted in a groove in the lamp housing seals against the bezel to help keep out dirt and moisture A stainless steel clip holds the head piece firmly to the miner s cap A durable abrasion resistant cable con nects the headpiece to the battery and allows freedom of movement Using the Ultralight Cap Lamp System The on off switch is a 3 position swi...

Страница 6: ... 632227 out of the lamp housing Removing the Secondary Bulb P N 476720 1 Gently pull the bulb until the pins are free of the circuit board Installing a new O Ring 1 Place a small amount of silicone lubricant on the O ring 2 Gently stretch the O ring over the lamp housing and place it in the groove Installing a new Main Bulb and Reflector Assembly 1 Insert the bulb and reflector into the spring 2 C...

Страница 7: ...ring and the secondary bulb 3 Remove the main circuit board 4 Using a wrench loosen and remove the boot P N 682390 Keep the boot it will be used to secure the new switch Take care not to damage the boot material 5 Pull the switch and wiring out of the lamp housing Installing the Switch and Wiring Assembly 1 Position the switch so that the blue wire is closest to the open end of the lamp housing an...

Страница 8: ...washer P N 56874 and the con tact wire assembly P N 484821 the white wire Re installing the Charging Barrel Charging Contact and Contact Wire Assembly 1 Insert the screw into the charging contact then insert the screw into the hole in the center of the lamp housing 2 Temporarily insert the charging barrel to hold the charging contact and screw in place 3 Install the contact wire assembly white wir...

Страница 9: ...le with soapy water and insert it into the cover by pushing each terminated conductor one at a time through the cable protector Continue pushing cable until 3 1 4 of cable sheath is exposed inside the cover Wrap cable around and through circular bosses molded in the cover and press firmly to inside top of cover Secure in place by assembling cable retaining wash ers and screws 4 Clean any foreign m...

Страница 10: ...10 TAL 998 L Rev 2 817184 Notes Ultralight Cap Lamp System Expanded Parts Diagram 817184 8 13 99 9 43 AM Page 10 ...

Страница 11: ...817184 8 13 99 9 43 AM Page 11 ...

Страница 12: ...817184 8 13 99 9 43 AM Page 12 ...

Страница 13: ...adjust the light beam to a spot or wide beam 3 After use turn the switch knob until the bulb is off Note In the case of the primary filament burning out the safety filament may be switched on by continuing to turn the switch knob Check the bulb to be sure both filaments are in working order before use ML 2 MAINTENANCE Replacing Bulb 1 Insert 3 32 hexagon wrench into the socket located at the botto...

Страница 14: ...ssembly Replacing Cable 1 To separate the headpiece cable and cover remove battery cover clamp screws one on each side Slide cover clamps off sideways Lift cover to permit access to cable clamp screws loosen them and carefully pry cable clamps off the battery poles 2 To separate the cable from the cover remove cable retaining screws and washers then lift the cable away from the circular boss es mo...

Страница 15: ...ach terminated conductor one at a time through the cable protector Continue pushing cable until 3 1 4 of cable sheath is exposed inside the cover Wrap cable around and through circular bosses molded in the cover and press firmly to inside top of cover Secure in place by assembling cable retaining wash ers and screws 8 Clean any foreign matter form each battery pole 9 Fasten red conductor to positi...

Страница 16: ...14 TAL 998 L Rev 2 817184 ML 2 Cap Lamp System Expanded Parts Diagram Notes 817184 8 13 99 9 44 AM Page 16 ...

Страница 17: ...817184 8 13 99 9 44 AM Page 17 ...

Страница 18: ...817184 8 13 99 9 44 AM Page 18 ...

Страница 19: ...adpiece in the same manner as those on the battery e Make sure the bulb is secure and making good contact f If the light flickers or dims when any of the preceding items are being checked that item should be repaired or replaced g If battery appears warm on charge this is normal and is not necessarily an indication that anything is wrong with the battery 3 Electrolyte Level a Check at least once e...

Страница 20: ...PITTSBURGH PENNSYLVANIA U S A 15230 Manufactured by 817184 8 13 99 9 44 AM Page 20 ...

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