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9442EN

VARIO

luxx

SYNGAS

USER MANUAL

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Содержание SYNGAS VARIOluxx

Страница 1: ...9442EN VARIOluxx SYNGAS USER MANUAL...

Страница 2: ...user manual 2022 by MRU No part of this manual my be published in any form print photocopy electronic media or any other publication form without a written approval by the publisher All user trade mar...

Страница 3: ...he typical application of flue gas analysis However unusual high concentration levels of single gas components might lead to a reduced measurement accuracy of other gas components and to a temporary c...

Страница 4: ...4 4 Switching on the analyser 19 4 5 Switching off the analyser 20 4 6 Turn Display 20 4 7 Set the analyser to standby mode 21 4 8 Back to homescreen Back to measure 22 4 9 Create screenshots 22 5 Se...

Страница 5: ...zero point 52 Select Source zero point gas 53 Charging state of the battery 54 Connections to the analyser 54 Attach clip on filter 55 Controlling Filters 55 6 2 Take a measurement 56 Setting O2 refer...

Страница 6: ...vice check 89 12 Simple service work 90 12 1 Information of the analyser components 90 12 2 Updating the firmware 90 Update main firmware 90 Update firmware of single modules 94 13 Specifications 96 1...

Страница 7: ...er with MRU4win 109 Connecting analyser with MRU4win via serial interface RS 485 110 Connecting analyser with MRU4win via TCP IP connection 110 Creating analyser in MRU4win 111 15 5 Remote control of...

Страница 8: ...e more DANGER Identifies an immediate impending hazard that if ignored will result in severe bodily injuries or death WARNING Identifies an immediate impending hazard that if ignored may result in sev...

Страница 9: ...portable syngas analyser for long term measure ments of special gases Applicable for example for Steel industry coke oven gas blast furnace gas Biomass or coal catalytic oxidation gasification Waste g...

Страница 10: ...producing and marketing high quality emission monitoring analysers MRU GmbH produces a wide range of instruments from standard analysers up to tailor made industrial analysers Building 1 Sales Servic...

Страница 11: ...surement tasks such as pressure and temperature measurement or measurement of flow velocity For an overview on all available options please refer to the company s home page or sales representatives 3...

Страница 12: ...Sample gas pump 7 CO purge solenoid valve 8 NOX protection filter 9 Box for electrochemical sensors 10 Vent pump 11 Infrared NDIR bank 12 Acrodisc PTFE filter 13 Sample flow sensor 14 Gas cooler 15 Di...

Страница 13: ...utputs 4 20 mA Analog inputs 4 20 mA 7 Mains power supply Front side left 8 Sample gas filter 9 Condensate outlet port Hose connection DN 4 6 10 Sample gas outlet port 11 Fresh air inlet port 12 Sampl...

Страница 14: ...onel steel probe tube with and without heated pre filter with and without heated gas sampling line probe tubes in different lengths A complete list of available probes can be found in the current pric...

Страница 15: ...and fire hazards from Heated hose line Injuries and burns may result Roll out the heated hose line completely for each measure ment 1 Probe handle 2 Probe tube 3 Fast locking coupling 4 Probe cone 5...

Страница 16: ...ed heat capacity DANGER Risk due to improper use Risk of death due to electric shock Do not operate a 110V heating hose with 230V See also chapter 15 6 General Instructions for the heated hose line Pa...

Страница 17: ...ns a gas feed pump diaphragm pump The flow through the gas feed pump is measured and regulated to the nomi nal value by the analyser If the pump capacity is not sufficient to reach the flow of the nom...

Страница 18: ...or ON and power supply are switched on In the event of an error the Power LED lights red The device runs through a start routine of 30 minutes The start routine includes self test warm up of the NDIR...

Страница 19: ...g and setting work in bat tery operation 4 4 Switching on the analyser Touch the button 1 for 3 sec minimum LED lights blue Release the button 1 Analyser runs up 1 Power on and reset 2 Reserve 3 Reser...

Страница 20: ...isplay A selection list appears Touch Turn unit off A message appears Touch YES The analyser shuts down Alternatively you can switch off the analyser as follows Touch the button 1 A dialog window appe...

Страница 21: ...er you have left the standby mode the analyser will start up again The analyser will display a message that a zeroing may be useful Touch the Context menu 19 on the display A selection list appears To...

Страница 22: ...Press for one second A selection list appears Select if you want to go back to the homescreen or to measure 4 9 Create screenshots You can create screenshots and save them on a USB Stick Insert a USB...

Страница 23: ...and personalized settings can be entered These settings can be changed at any time 5 1 Open menu Settings Press Settings A list appears Select the desired menu item 5 2 General settings Open the menu...

Страница 24: ...w appears Setting Range Description Language Select analyser language Country fuel type By changing the country the O2 refer ence values settings are lost The fuel list is reset Similarly country spec...

Страница 25: ...CCEPT The set time and date are shown in the display NOTE Note that the time setting is limited to 14 hours The analyser displays a corresponding message Select a valid date 5 4 Device settings Open t...

Страница 26: ...ero point gas is to be sucked in for zero point measurement See also chapter Select Source zero point gas Page 53 NOTE After switching on the first zeroing is always via the fresh air nozzle accor Bre...

Страница 27: ...ility to recommend or even start a new zeroing based on the water measurement HINWEIS The accuracies achieved in the proficiency test are realised without this monitoring and derived zero point taking...

Страница 28: ...Set the time after the zero point has been taken when water monitoring is to be started Confirm the value with Wait until zeroing is completed After zeroing H20 reference ppm value is displayed Monit...

Страница 29: ...iation min is exceeded the status changes to A second overrun during the allowed duration of deviation was detected Perform new zeroing A message appears You have the possibility to perform a new zero...

Страница 30: ...ng is performed Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Averaging A window appears Set the desired Time unit You can choose between minutes and seconds Set the desire...

Страница 31: ...be displayed in an Auto measure ment to check a measurement for plausibility If averaging is activated the average values are displayed in the measurement window NOTE Please note that average values...

Страница 32: ...intervals Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Interval measurements A window appears Press SET TIME SET AMOUNT to set the duration of the Standby time the duratio...

Страница 33: ...tivate deactivate whether the probe temperature should be monitored during heating Go to the menu Measure Press the Context menu A selection list appears Press Start interval logging A window appears...

Страница 34: ...measuring window appears Press A window appears Information on the remaining time of the measurement and the re maining measurement cycles is displayed After the set measurement time has been complete...

Страница 35: ...andby mode The remaining standby wait time is displayed After the set standby time has elapsed a warm up phase is initiated After the warm up phase has elapsed a zeroing is initiated After taking the...

Страница 36: ...ettings See also chapter 5 1 Open menu Settings S 23 Press Programs A window appears Select the program you want to change the name for A keybar appears Enter the desired Program name Exit the menu Pr...

Страница 37: ...nalog output channel is assigned a measured variable and an output range Setting channel Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Analog output setup 4 20mA A window a...

Страница 38: ...the higher end value correspond ing to 20 mA If the measured value rises above the set value the value remains at 20 mA Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Analog...

Страница 39: ...hange to 2 mA to indicate the zero point Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Analog output setup 4 20mA A window appears Scroll to Output during zeroing Press the...

Страница 40: ...lable Each Analog input channel is assigned a measured variable and an output range Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Analog input setup 4 20mA A window appears...

Страница 41: ...t a WLAN Stick into the Analyser Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press WIFI A window appears Switch on the WLAN The available WLAN connections are displayed NOTE Pr...

Страница 42: ...to the WLAN network is established A WLAN symbol appears in the display Touch the WLAN icon to see the WLAN IP Alternatively press the context menu button to display the WLAN IP Use the displayed WLA...

Страница 43: ...t the network Open the menu Settings See also chapter 5 1 Open menu Settings S 23 Press Network A window appears Press INFO Information about the network appear 5 13 Assigning a fixed IP address Open...

Страница 44: ...nverter set art no 12992 The USB Bluetooth converter set consists of two pre paired and configured converters The distance can be up to 300m depending on local conditions Plug a USB Bluetooth converte...

Страница 45: ...owing parameters Device 1113 Device Syngas Slave ID Slave ID of the analyser In this example the Slave ID is 1 Serial TCP Serial Comport The converter creates a new Comport Please enter this Com port...

Страница 46: ...ablished 5 15 Default settings You can reset the analyser to factory default NOTE Note that when the analyser is reset to factory default all individual settings are lost Open the menu Settings See al...

Страница 47: ...ogram The measured value window can be freely set with regard to the displayed measured values Further measuring programs The measurement window for gas analysis can be configured and adapted to your...

Страница 48: ...measured value You can insert the selected measured value in place of the selected value field The previously selected value field moves accordingly Touch replace or insert Setting zoom Touch the menu...

Страница 49: ...mmable sample gas In the event of a fault the H2 TCD used can generate a spark and ignite sample gas if necessary In the event of a fault the H2 TCD used can generate a spark and ignite sample gas if...

Страница 50: ...the measurement including heated gas sampling probe and heating hose Switch on warm up phase zero point After switching on the instrument can always be operated even if no gas analysis can take place...

Страница 51: ...analyser automatically performs a zero point measurement within the set interval Set the desired interval auto zero h in the menu Device settings See also Chapter 5 4 Device settings Page 25 NOTE Plea...

Страница 52: ...et whether the analyser takes a new zero point or continues to work with the latest valid zero point Set in menu Device settings the Setting Analyser start with to stored zero point See also Chapter 5...

Страница 53: ...ss Device settings A window appears Press Source zero point gas Choose the desired option If the option fresh air inlet is selected zeroing is carried out via the fresh air inlet If you select the opt...

Страница 54: ...t the analyser side or at the Sam ple gas outlet port 10 Connect an external pump to the Sample gas outlet port 10 if an electro chemical sensor is installed The pump capacity should be approx 112 5 l...

Страница 55: ...on filter If you operate the analyser without a heated hose dirt may collect in the gas inlet In this case plug the supplied clip on filter onto the gas inlet 12 Controlling Filters The filters probe...

Страница 56: ...chemical sensors operate within a specified range and may be damaged due to overload In the application of flue gas the CO value may cover a broad range Therefore the instrument provides for a protect...

Страница 57: ...sor is again sup plied with sample gas Starting the measurement Touch the menu Measure The measurement window appears The measurement starts with the set parameters Storing measured values You can ass...

Страница 58: ...ximum of eight channels and have them displayed graph ically Touch the menu The measurement window appears Touch the display Move the window to the left The window with Recorded channels appears Press...

Страница 59: ...s simultaneously as a curve Set check marks at Curve 1 and Curve 2 for the measurands you want to display as a curve Press the graphic symbol A diagram appears If necessary touch to stop the graphical...

Страница 60: ...t window appears Touch the Context menu 19 A selection list appears Touch Start logging A setting window appears Set the desired measurement duration Set the desired interval Specify whether a mean va...

Страница 61: ...ears If necessary press the gear wheel symbol to display other measurands in graphical form You can also export or print the data of the automatic measurement Insert a USB stick into the analyser Touc...

Страница 62: ...al the measured values are kept constant in the display Immediately before the end of the zeroing the real measured values are dis played again Stopping Auto measurement The Auto measurement can be st...

Страница 63: ...e up to 1 000 different sites Sites can be created in the instrument and be changed Measurements are stored by assigning them to a site Measurements can be on this occasion singles flue gas measuremen...

Страница 64: ...RIOluxx Syngas 64 118 MRU GmbH D 74172 Neckarsulm Changing site data Touch the menu Sites A selection list appears Select the desired site A window appears Change the desired data Touch STORE The chan...

Страница 65: ...User Manual VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 65 118 Deleting sites Press the menu Sites A selection list appears Select the desired site A window appears Press Delete The site is deleted...

Страница 66: ...the desired site A window appears Touch MEASUREMENTS A selection list appears Touch the desired measurement The measurement window appears Delete stored measurements There are two ways to delete measu...

Страница 67: ...al VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 67 118 Press MEASUREMENTS The stored measurements are displayed Delete single measurements Press A message appears Press YES The selected measurement is...

Страница 68: ...urements are deleted 7 3 Data transfer via USB CSV export The data exchange format is CSV A character separated values CSV file is a simple text format for a database table The analyser uses a semicol...

Страница 69: ...ist appears Select the desired site A window appears Press MEASUREMENTS The stored measurements are displayed You have the option to export measurements as single files You have the option of exportin...

Страница 70: ...are exported individu ally or all selected measurements are exported in one file A message appears Select if you want to export with header in file The directory 1113Export is created on the USB stick...

Страница 71: ...118 8 Extras 8 1 Open menu Extras Press Extras A list appears Select the desired menu item 8 2 History Open the menu Extras See also chapter 8 1 Open menu Extras S 71 A selection list appears Press H...

Страница 72: ...od is displayed graphically If necessary press A window appears You have the possibility to change the displayed channels and tohave them displayed graphically You have the possibility to change the S...

Страница 73: ...an also save the option files in subfolders The ana lyser will search the folder structure on the USB stick up to the second hierarchy level Save the option file in the folder structure above if the o...

Страница 74: ...tras See also chapter 8 1 Open menu Extras Page 71 Press Connections The Connections of the analyser are displayed See also chapter 3 4 Connectors Page 13 8 5 Automatic device start You have the possi...

Страница 75: ...he analyser Pull the probe out of the analyser Press Yes The system will shut down After the analyser has shut down an LED lights up to indicate that an auto matic device start has been set 8 6 Instru...

Страница 76: ...ks NOTE With dirt and soot particles on the probe tube the test cap will not seal properly The probe tip must be cleaned before you start this test Seal off the tip of the probe a leak proof test cap...

Страница 77: ...connect the printer USB connect with USB wire WiFi0 internal WiFi Open the menu Extras See also chapter 8 1 Open menu Extras Page 71 Press Printer A window appears Choose the desired option Printing...

Страница 78: ...red measurement results Switch on the printer Press the menu Sites A selection list appears Press the desired site A window appears Press MEASUREMENTS The stored measurements are displayed Press the d...

Страница 79: ...User Manual VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 79 118 A selection list appears Press Print The measurement is printed out with a slight delay...

Страница 80: ...rvice values This screen displays a number of internal parameters and their values In case of unexpected behaviour of the analyser it might be helpful tocommunicate those values to our worldwide servi...

Страница 81: ...nalyser Open the menu Service See also chapter 9 1 Open menu Service Page 80 Press Selftest device A window appears Press START SELFTEST The Device Selftest starts As long as the Device selftest is ru...

Страница 82: ...at regular intervals to allow for an op timized support from experienced service staff These files can be copied to a connected USB stick and sent via email if required to do so The data will be anony...

Страница 83: ...umber After copying the display shows File s successfully copied Press OK NOTE If the analyser is operated for a long time the copying pro cess can take a long time Copying single log data Insert a US...

Страница 84: ...s The desired log file appears in the window Press COPY TO EXTERN USB STICK A window appears The copy process is started The directory serial number Logg was created on the USB Stick The log files are...

Страница 85: ...to a USB stick Insert a USB stick into the analyser Open the menu Service See also chapter 9 1 Open menu Service Page 80 Press Internal log settings A window appears Press EXPORT NDIR FACTOR The NDIR...

Страница 86: ...ling up device info In the menu Device info you can for example display the serial number the firmware version and version information for installed modules and installed options Open the menu Info Se...

Страница 87: ...User Manual VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 87 118 Exit the window Press OPTIONS A window appears The installed options are displayed...

Страница 88: ...the analyser the total usage of certain analyser components and the remaining usage time until the next maintenance Open the menu Info See also chapter 10 1 Open menu Info S 86 Press Device usage A w...

Страница 89: ...hosphoric acid 10 After every measurement Remove the gas sampling tube from the analyser so that the hose can dry Check the filter in the probe head Replace the filter if necessary Occasionally Clean...

Страница 90: ...ayed 12 2 Updating the firmware If necessary you will receive a new released data package from the manufac turer for updating the firmware and the individual modules The data package consists of a ZIP...

Страница 91: ...esaved on the top folder level of the USB stick Software of the modules must be in the subfolder 1113 Moduleupdate Connect the analyser to the power supply Switch on the analyser Insert the prepared U...

Страница 92: ...ing process is completed a message appears Press OK The valid data packages found are displayed Select the desired data package A window appears NOTE If no data package is displayed save the received...

Страница 93: ...118 Select parts of the data package that you want to update Press LOAD CHECKED PARTS A message appears To conclude the update process the analyser must be restarted Press YES The analyser performs a...

Страница 94: ...age 90 Perform the steps as described in the chapter Update main firmware until the following window appears Press SINGLE MODULE UPDATE A window appears Select the desired module that you want to upda...

Страница 95: ...User Manual VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 95 118 After the update has been performed successfully a message appears Press OK Please restart the system...

Страница 96: ...pazit t optional Li Ion 48Wh 6 h 96 Wh internal Battery Pack capacity operat ing hours w o gas cooler and heated sample line optional capacity of battery pack Ladezeit Li Ion 48 Wh 2h 90 4h 100 Charge...

Страница 97: ...ussgr e 6mm passiv 13 3 Sensors for gas concentration temperature and pressure Deutsch Angaben zur Messgenauigkeit English Elektrochemischer Sensor O2 Long Life Electrochemical Sensor Messbereich 0 25...

Страница 98: ...Measuring range with In conel probe pipe Short time only up to 20 mins Genauigkeit abs vom Mess wert 2 C 1 Accuracy abs reading Umgebungstemperatur Tl Ambient Air temperature Messbereich 0 100 C Meas...

Страница 99: ...1 m s resolution Absolutdruckmessung absolute pressure measure ment 13 6 Data communication Deutsch Angabe English USB Anschluss nur Master An schluss Zubeh r Stick usw USB interface master only for c...

Страница 100: ...0 64 0 009 EL heating oil 15 4 0 50 0 68 0 007 S heating oil 15 9 0 50 0 66 0 007 P B liquid gas 13 7 0 42 0 63 0 008 Propane 13 7 0 43 0 66 0 007 Butane 14 1 0 45 0 67 0 007 Biodiesel 15 7 0 46 0 62...

Страница 101: ...ailable v flow Flow rate Connect analyser to Pitot tube The following sketch shows an example of the connection of the analyser to a Pitot tube with thermocouple Position Description 1 Connection tota...

Страница 102: ...ntext menu 19 A selection list appears Press Gas flow measurement A setting window appears Change the desired parameters Press CHOOSE UNITS A setting window appears NOTE You have the following options...

Страница 103: ...tions for the transport of LiIon Battery during air travel can often be problematic Note that the NiHM Battery is not intended for measurement operation as only a limited Battery life is available Mea...

Страница 104: ...485 interface with modbus RTU protocol for far distance data transfer over cable Electrical connections 1 A 2 B 3 GND 4 Connector to RS485 port option 5 Not used NOTE one twisted pair of shielded cabl...

Страница 105: ...the adapter you have the possibility to use heated probe tubes from other manufacturers The adapter is available in 3 8 inch and 3 4 inch sizes When screwing the adapter onto the HPI probe pay attent...

Страница 106: ...ple line Take care to unroll the heated sample line be fore operating it Please wait pump is off Warm up has not been completed yet Measurement not started as instrument is in warm up phase Wait until...

Страница 107: ...easuring mode If the condensate self help was not successful and there is still waterin the gas duct you must start a drying of the gas duct manually Condensate self help With condensate self help you...

Страница 108: ...yed and an acoustic signal sounds CAUTION Acid from the condensate Acid burns may result from weakly acidic liquids from the con densate If you come into contact with acid wash the area immedi ately u...

Страница 109: ...ring flashing LED for 30 sec minimum After change to continuous lighting release the button The instrument will be switching off with reset Alternatively you can switch off the analyser as follows Pre...

Страница 110: ...assigned assign Modbus Slave ID 2 etc to the analyser You can now create the analyser in MRU4win See also Chapter Creating analyser in MRU4win Page 111 Connecting analyser with MRU4win via TCP IP conn...

Страница 111: ...gned assign Modbus Slave ID 2 etc to the analyser You can now create the analyser in MRU4win See also Chapter Creating analyser in MRU4win Page 111 Creating analyser in MRU4win Modbus devices are not...

Страница 112: ...t window changes Choose Name A selection list appears Choose 1113 Device Set Slave ID to 1 Note that the slave ID must match to the Modbus Slave ID of the analyser For example if the analyser has the...

Страница 113: ...r Manual VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 113 118 Click OK Go to Livemeasurements The analyser appears in the column of available analysers Click on the Connect Icon The analyser is connec...

Страница 114: ...LAN Hotspot android Install VNC viewer Configure VNC viewer Connect to device Activate VNC on Analyser Use remote control via Android device NOTE Please note that due to the increased computing power...

Страница 115: ...cal reasons it shall be supported by a cable duct along the line The heated hose line shall be supported close to the analyser cabinet and probe housing for example by using a separate stilt There are...

Страница 116: ...are parts Part number Spare part 56879A PTFE Round filter 61158 Probe filter sintered metal 2 m 61157 Probe filter sintered metal 20 m 10825 Mineral wool filter element 59799 O Ring 16 x 1 5 61066 O R...

Страница 117: ...User Manual VARIOluxx Syngas MRU GmbH D 74172 Neckarsulm 117 118 16Declaration of conformity...

Страница 118: ......

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