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MPI FCX Скачать руководство пользователя страница 1

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www.monitorproducts.com

Fully Condensing Oil Fired Application Efficiency, Up to 95% efficient

M

ONITOR

P

RODUCTS

, I

NC

.

P.O. Box 3408 • Princeton, NJ 08543

www.monitorproducts.com

M

ONITOR

FCX

INSTALLATION AND SERVICE MANUAL

As part of its policy of continuous product improvement,

Monitor Products, Inc. reserves the right to make changes without notice

“The availability of these manuals and instructions is not to be construed or interpreted as MPI’s approval, consent, or
authorization for any third party to install, repair, or advise on any actions taken on or with the MPI products described therein.”

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Содержание FCX

Страница 1: ...N AND SERVICE MANUAL As part of its policy of continuous product improvement Monitor Products Inc reserves the right to make changes without notice The availability of these manuals and instructions i...

Страница 2: ...ressure relief valve An expansion tank A water circulating pump Complete internal water piping terminating in connections for two independent water heating circuits Complete internal air piping termin...

Страница 3: ...it heating output Combustion air is drawn into the oil burner by the burner fan through the air intake hose connected to the coaxial flue combustion air intake exhaust separator Heated air from combus...

Страница 4: ...t the front and rear to free the attachment clips and then simply lift the cover straight up and off Remove the front panel attachment screws P then pull the front panel J outward towards you at the t...

Страница 5: ...88 m 3 m Angled Horizontal Flue Kit Fig 6 Reference No MPI Part 2209 V72 28414 3 m angled horizontal balanced flue straight Fig 7 Reference only PP PVC Concentric Vertical Terminal For Flat or Slopin...

Страница 6: ...64 ft 0 5m from the total allowable length Horizontal runs of the flue system must pitch back 3 4 inch per yard 2 cm per m of length towards the boiler to ensure proper flue products condensate drain...

Страница 7: ...3 28 ft 1m 16 4 ft 5m _ Note Use fastening collars as needed Support leg can consist of a fastening collar attached to a support such as a 2X6 joist Angled Balanced Flue Configuration Fig 16 Option An...

Страница 8: ...nd PVDF Specialized companies market these systems and indicate the tubing assembly procedures to be applied Some flue components available from Monitor Products are as follows Flue Connection Adapter...

Страница 9: ...ach 90 3 28lf Each 45 1 64lf Longer Venting Options Longer exhaust lengths can be achieved by using a Beckett NX burner specifically modified and set up for use with the FCX When using the Beckett NX...

Страница 10: ...iefvalve Mustbepipedawayfromboileraspercode using rigid pipe that is the same diameter of the relief valve outlet approved for the temperature of the system Discharge pipe must not cause a hazard or a...

Страница 11: ...a heating circuit with a domestic hot water production system Connection to a double heating circuit Fig 37 Various typical water circuits are illustrated below Connection to a single heating circuit...

Страница 12: ...e unit and any related electrical components should be connected to a separate branch circuit specifically dedicated for that purpose The control circuit connections can be in air splices made to pigt...

Страница 13: ...lied control circuit pigtail leads through the lower right hole from inside the unit Connect the room thermostat wires to the con circuit pigtail leads using a suitable Class 2 wiring connection metho...

Страница 14: ...e hole item N provided in the inspection port item 7 Be sure to replace the washer item M and the test point screw item 6 properly after inspection 4 CHECKING THE SAFETY DEVICES At the time of start u...

Страница 15: ...ns of fuel used due to wear Replace the fuel filter if necessary Cleaning and adjustment is always appropriate during periodic inspection If burner firing rate adjustment is required follow instructio...

Страница 16: ...green fault indicator light lit on the oil burner This may be caused by a loss of fuel oil tank empty a fouled oil spray nozzle in the burner or perhaps a fouled or faulty flame sensor To attempt a re...

Страница 17: ...riod REMEDY If within the applicable warranty period any pro duct s or part s included in this warranty proves to be defective in material and or workmanship then MPI shall repair or replace at its op...

Страница 18: ...18 FCX INSTALLATION AND SERVICE MANUAL PARTS BREAKDOWN V I I P A R T S B R E A K D O W N FCX...

Страница 19: ...TION KERLANE NOT SHOWN ON THE DRAWING PARTS BREAKDOWN MPI PARTS DESCRIPTION 1 2300 FRONT COVER EQUIPPED 2 2301 INSULATION FRONT COVER 3 2302 RIGHT HAND SIDE COVER EQUIPPED 4 2303 INSULATION RIGHT HAND...

Страница 20: ...T 50 70 C SINGLE CONTACT 8 2347 WATER TEMP CONTROL KNOB 9 2357 FUSE HOLDER WICKMANN REF 19820 19835 10 2349 RED LIGHT 230V 120 FLAT HEAD 11 2350 CONTROL PANEL STICKER 12 2351 SAFETY THERMOSTAT 110 CAP...

Страница 21: ...SE shall be repaired or replaced at HEAT WISE s sole option 3 HEAT WISE is not responsible for any labor cost for the removal and replacement of said burner or burner components and equipment associat...

Страница 22: ...oiler by unscrewing the burner mounting flange nut Using a 3 mm allen key loosen the side screws on the burner housing at either side of the flame tube Remove the flame tube to expose the nozzle assem...

Страница 23: ...y which is 1 mm away from the tip of the end cone see Fig 4 The head position needs to remain at the set distance to ensure proper combustion 4 AIR SHUTTER ADJUSTMENT 4 1 Air adjustment is set at the...

Страница 24: ...processor control R 7184 P has a 15 second pre purge period Factory wiring does not allow for a post purge Follow specifications on the R 7184 P control to troubleshoot any control problems 7 FUEL 7 1...

Страница 25: ...separate the retention head from the oil line Use two 5 8 wrenches or one wrench and the given nozzle wrench to nozzle Proceed with reverse process to reinstall the burner after changing the old nozz...

Страница 26: ...oil filter 2 With the burner firing slowly shut off the oil line at the oil tank FIG 8 Air Leaks Check to ensure that fittings are not leaking and that there are no leaks at the stem of the firematic...

Страница 27: ...er Does the igniter come on Burner electronically okay but needs adjustment Start the following points Head 1 75 Air 6 Pump pressure 175 PSI Nozzle Danfoss 0 50 x 80o AS use a combination analyzer and...

Страница 28: ...101 17A Scale Air Regulation 11887801 18 Oil Pump A2VA7116 19 Safety Control R 7184P 20 Plastic Cover Plate 11850001 21 Screw Long Special 11750702 22 Oil Nozzle DAN5AS80 23 Electrode 11593701 25 Rete...

Страница 29: ...FF MPI PART 2535 Fan Housing Rear 11849702 Fan Housing Front 11856902 Shielding Housing 11860801 MPI PART 2508 Gasket Housing 11854401 MPI PART 2507 Bushing 11847901 MPI PART 2512 Outside Air Boot 118...

Страница 30: ...otor is running prior to combustion delayed valve on and when the burner motor is running after combustion burner motor off delay The R7184 models are intended for use only on oil burning appliances w...

Страница 31: ...tories Inc Table 1 R7184 Models a Some select models may have a delay enable disable switch b Standard timings Other timing may be available on select models c Select models are provided with a T T ju...

Страница 32: ...s Safe Start 1 Place a jumper across cad cell terminals 2 Follow procedure to turn on burner Burner must not start indicator light turns on and control remains in Idle Mode Simulate flame failure 1 Fo...

Страница 33: ...NTENANCE IMPORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure This control contains no field serviceable par...

Страница 34: ...nters lockout mode after lockout time of 15 30 or 45 seconds 2 Shuts off valve ignitor and burner motor 3 Flashes indicator light at 1 Hz 1 2 second on 1 2 second off 4 Depress reset button to return...

Страница 35: ...rnal light source or permanently shield cad cell Replace cad cell with new cad cell and recheck If indicator light does not turn off remove cad cell leadwires from R7184 and recheck If indicator light...

Страница 36: ...g the safety check delayed valve on ignition or carry over periods The lockout timing will be extended to four minutes and the ignition set in the intermittent mode for this cycle only The R7184 autom...

Страница 37: ...delay timings can be enabled values as listed or disabled values are zero in the field using DIP switch position 3 Lockout 15 30 or 45 seconds factory programmed Recycle 60 seconds fixed Ignition Carr...

Страница 38: ...stallation Fig 1 Mounting R7184 on junction box Switch Settings Fig 9 and Table 2 provide the switch settings for the R7184P and R7184U CHECKOUT Start System WARNING Fire or Explosion Hazard Can cause...

Страница 39: ...ONAL FEATURE ON SELECT MODELS REFER TO DEVICE LABEL FOR WIRE COLOR CODE VALVE IS OPTIONAL ON SPECIFIC MODELS ENVIRACOM TERMINAL 3 IS ALSO THE FIRST THERMOSTAT TERMINAL 1 2 3 4 5 1 2 3 4 5 Fig 7 Typica...

Страница 40: ...red the Run mode press and release the reset button See Table 3 for equivalent cad cell resistance and Fig 11 for an example of the cad cell resistance reading POWER SUPPLY PROVIDE DISCONNECT MEANS AN...

Страница 41: ...trol enters Idle Mode 1 Shorts across T T terminals on a call for heat in warm air system and or provides power to limit terminals in hydronic system Systems with EnviraCOMTM network may receive a cal...

Страница 42: ...lean 2 Check for line voltage at the oil primary control Voltage should be 120 Vac 3 Check indicator light with burner off no call for heat no flame 4 Shield cad cell from external light Status _ _ In...

Страница 43: ...er motor turns on Status Indicator light is on Burner starts Burner does not start Indicator light stops flashing Indicator light con tinues to flash at 1 2 second on 1 2 second off Ignition is off Ig...

Страница 44: ...ert for 2 pipe system use 5 32 allen wrench Nozzle port 1 8 Read operating pressure Regulate pressure Solenoid Model B two stage fuel unit has same porting arrange ment as Model A Easy Flow Air Bleed...

Страница 45: ...00 A2V 7100 A2V 7400 A1Y 7900 A2Y 7900 3 3 3 3 7 7 Max nozzle MODEL capacity GPH RPM at 100 PSI A Strainer Type U L Strainer Rating GPH 2 Fuel Oil V Y T G 3 7 23 34 Designator Rotation Nozzle Location...

Страница 46: ...et the boiler temperature at least 10 C higher than the desired storage temperature in the domestic hot water tank Leave sufficient space above the tank to allow access to the inspection trap The trap...

Страница 47: ...rop the pressure inside the WW tank by opening a hot water tap Unscrew the anode Check the degree of corrosion stage of the anode If its weight is under 150 g replace it with a new one Replace the sea...

Страница 48: ...mptly in no event WARRANTIES later than thirty 30 days after discovery of the defect see to the return of the product s or part s in question accompanied by a properly filled out MPI warranty claim fo...

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