Technical Manual
V1101
–
09/2017
MTMECmaGO_1101_EN
Installation • Assembly • Commissioning
Use • Maintenance • Repair
GEARLESS maGO
MACHINE
www.
mp
lifts
.c
om
Страница 1: ...Technical Manual V1101 09 2017 MTMECmaGO_1101_EN Installation Assembly Commissioning Use Maintenance Repair GEARLESS maGO MACHINE www mplifts com ...
Страница 2: ...MARY OF MODIFICATIONS IN REGARD WITH THE PREVIOUS VERSION INDEX SECTION DESCRIPTION OF THE MODIFICATION MODIFICATION CONCERNING Physical Product Functions Features Figures Writing 4 3 6 3 A new model of encoder is added 6 2 2 Picture replacement MTMECmaGO_1100_EN ...
Страница 3: ...8 2 3 Nr of ropes and rope diameters according to pulley 9 2 4 Codification of traction pulleys for order form 9 3 INSTALLATION 10 3 2 Machine dimensions 10 3 3 Packing dimensions according to ISPM 15 10 4 ASSEMBLY 11 4 1 Security for Machine Handling 11 4 2 Assembly of the Machine on the Bedframe 11 4 3 Electrical Connections 11 4 4 Positioning of the Traction Cables 12 5 COMMISSIONING 12 5 1 Ope...
Страница 4: ...uit boards previously installed or in the process of being installed please ensure they are disconnected and isolated from the general connection Furthermore take all the necessary precautions to prevent its accidental reconnection In case of controllers incorporating a frequency converter please also bear in mind that there is risk of death by electrocution due to the capacitors residual charge 0...
Страница 5: ...Type of machine Serial number See technical characteristics plaque GENERAL FEATURES Modular design which optimises the scale of installation needs Robustness and durability Compact solution Ease of assembly and installation Silent operation Sound power level of 44 dBA The brake acts as a protection device against excess car speed when ascending This falls in line with EN 81 1 and EN 81 20 50 Certi...
Страница 6: ... 2x700 2x140 207 268 maGO275 2 240 1600 700 32 6 11 7 30000 1 240 18 6 400 14 159 180 40 2x700 2x140 207 280 maGO275 2 270 1600 700 32 6 10 3 30000 1 270 16 5 400 14 141 180 40 2x700 2x140 207 285 maGO150 2 320 600 360 14 3 4 5 30000 1 320 13 9 400 14 119 180 40 2x480 2x85 207 212 maGO175 2 320 675 420 15 3 5 3 30000 1 320 13 9 400 14 119 180 40 2x480 2x85 207 224 maGO200 2 320 800 480 18 1 6 0 30...
Страница 7: ...2x85 207 232 maGO225 1 240 630 550 14 4 4 6 30000 1 240 9 3 400 14 80 180 40 2x700 2x140 207 256 maGO250 1 240 675 610 15 3 5 1 30000 1 240 9 3 400 14 80 180 40 2x700 2x140 207 268 maGO250 1 240 16 675 610 27 9 8 2 30000 1 6 240 14 9 400 14 128 180 40 2x700 2x140 207 268 maGO275 1 240 750 700 17 3 5 9 30000 1 240 9 3 400 14 80 180 40 2x700 2x140 207 280 maGO275 1 240 16 750 700 32 6 9 3 30000 1 6 ...
Страница 8: ...Nm Power W Voltage DC V maGO100 2 240 T 50 M 450 207 10 2 1 7 25000 0 5 240 9 3 230 14 80 120 40 2x300 2x85 207 170 MODEL Rated Load kg Rated Torque Nm Rated Volt A Power kW Max Shaft Load N Rated Sp m s Ø Pulley mm Hz Voltage V No Poles rpm A h Duty BRAKE Weight kg M2n Nm Power W Voltage DC V maGO125 1 240 T 80 M 225 270 11 1 8 25000 0 8 240 7 5 230 14 64 120 40 2x300 2x85 207 182 maGO200 1 240 T...
Страница 9: ... GROOVES 5 5 Grooves 6 6 Grooves 8 8 Grooves 0 10 Grooves 2 12 Grooves Ø ROPE mm 6 Ø 6 5 8 Ø 8 9 Ø 9 0 Ø 10 TYPE OF GROOVE S Semi circular undercut V V shaped trapezoidal ANGLE 75 75º 76 76º 77 77º 78 78º 79 79º 80 80º 81 81º 82 82º 83 83º 84 84º 85 85º 86 86º 87 87º 88 88º 89 89º 90 90º 91 91º 92 92º 93 93º 94 94º 95 95º 96 96º 97 97º 98 98º 99 99º 00 100º 01 101º 02 102º 03 103º 04 104º 05 105º ...
Страница 10: ... 200 240 6 grooves 624 518 330 55 240 8 10 grooves 630 506 330 43 maGO225 250 275 240 8 10 grooves 719 595 410 43 maGO275 270 729 595 410 43 maGO075 100 125 320 559 437 250 53 386 maGO150 175 200 320 639 517 330 53 386 maGO225 250 275 320 728 606 410 53 386 maGO150 175 200 400 650 517 330 53 480 maGO225 250 275 400 739 606 410 53 480 Cardboard box Length x Width x Height 765 x 495 x 595 mm3 Chipbo...
Страница 11: ...omplete Lift Assembly Technical Manual 4 2 Assembly of the machine on the bedframe 4 3 Electrical connections Motor case hook Fixation machine to bedplate 4 x M16 8 8 198 Nm Useful depth in threads for motor case 34 mm SHIELDED CABLE BRAKE 2 MACHINE ROOM CONTROLLER BRAKE CONFIRMATION PTC EARTH VARISTOR MACHINE BRAKE 1 VARISTOR 1 2 3 4 7 8 9 3 4 5 6 7 XMAQ XMAQ XMAQ1 1 2 3 4 5 8 9 U V W U V W 1 2 3...
Страница 12: ...oning of the traction cables Begin the positioning of the cables through the pulley channel nearest to the machine position 1 When finished position the protections 5 COMMISSIONING 5 1 Operation conditions The machine shall only be assembled in a closed machine room or into a closed shaft Do not make the motor operate in explosive environments The ambient temperature shall be between 5ºC and 40ºC ...
Страница 13: ... less than rated speed using only the machine brake for braking the car EN 81 20 6 3 11 During the braking phase the device shall cause the car to stop or at least reduce its speed to that for which the counterweight buffer is designed EN 81 20 5 6 6 1 shall not allow a retardation of the empty car in excess of 1g during the stopping phase EN 81 20 5 6 6 3 Release The standard expressly states EN ...
Страница 14: ... see point 6 6 1 1 Brake replacement WARNING Fasten the car on safety locking position and remove the traction ropes Brake extraction 1 Disconnect the brake electrically see connections in section 4 3 2 Remove the encoder see section 6 3 3 Put the transit bolts on the brake For brake 2x200 2x300 2x480 4 bolts of M8x65 For brake 2x700 bolts of M8x70 4 Remove the fastening screws from the brake 5 Re...
Страница 15: ...centred with regards to the axis Fix the brake through tightening the fixing screws M10 46 Nm for brakes of 2x200 2x300 2x480 or screws M12 79 Nm for brake of 2x700 After the brake screws are tightened 9 Remove the tool F 00007268 10 REMOVE FROM THE BRAKE THE TRANSIT BOLTS 11 Assemble the encoder refer to chapter 6 3 picture 5 12 Make the electrical connection as per chapter 4 3 Disc brake hub ori...
Страница 16: ...and the shoes as close as possible to the brake microswitch 5 Close the brake electrically 6 Regulate the adjustment screw until the microswitch becomes open change of state 7 Fix the locknut 8 Remove the gauge 9 Fix the screw by means of a position marker like FIXOLID 10 Activate the brake to check that microswitch is regulated correctly 11 Set up the protection rubber of the brake Protection rub...
Страница 17: ...r DIN 933 M12 x 50 screws 4 Change the position of the pulley tightening washer to the position allowing the pulley extraction by reversing its position refer to figure 2 5 Screw on the pulley tightening washer Pulley Ø 160 Ø 240 Ø 270 DIN 933 M10 x 30 12 9 screws Pulley Ø 320 Ø 400 DIN 933 M12 x 30 12 9 screws And extract the pulley tighten the screws alternately Maximum torque 80 Nm Pulley assem...
Страница 18: ...rew extraction Maximum torque 9 5 Nm picture 4 First thread without tightening the caged screw DIN 913 M5 x 20 Encoder assembly 5 Position the encoder Picture 5 6 Fasten the encoder with the DIN 912 M5 screw 5 Nm and position the protection pictures 6 and 7 7 Tighten the encoder s expandable clamp 1 1 Nm picture 8 IMPORTANT For a new commissioning the AUTOTUNING should be carried out with non load...
Страница 19: ...5 200 200 60 222 473 695 220 290 210 X 11 220 APPENDIX A maGO BEDFRAME FOR LIFTS WITH A MACHINE ROOM A 1 Bedframe type 0 Dimensions maGO MODELS F1 maGO 075 100 125 384 maGO 150 175 200 464 maGO 225 250 275 553 Ø MACHINE PULLEY X A Ø 240 43 461 Ø 320 53 461 Ø 400 53 555 SECTION A A A maximum angle ...
Страница 20: ...67 S3 53 500 171 3 104 53 500 164 5 104 43 460 161 1 144 105 645 BMG1M M1 53 550 167 154 53 550 160 5 154 43 510 157 2 194 205 845 71 M2 53 600 162 9 104 53 600 156 7 104 43 560 153 2 144 205 845 M3 53 650 159 104 53 650 153 1 104 43 610 149 9 144 155 845 M4 53 700 155 2 104 53 700 149 7 104 43 660 146 6 144 105 845 BMG1L L1 53 750 151 7 154 53 750 146 5 154 43 710 143 6 194 205 1045 76 L2 53 800 ...
Страница 21: ...ing the machine to its support 1 SPARE PARTS OF TRACTION PULLEY E 00010524 Part on the side without diversion Ø 240 and Ø 320 pulley machined screws with locking pins are included 1 E 00010523 Part on the side without diversion Ø 400 pulley machined screws with locking pins are included E 00010505 Fixing to the housing Factory fitted to the machine Ø 240 and Ø 320 pulley 2 E 00010506 Fixing to the...
Страница 22: ...Ø 240 and Ø 320 pulley 2 Diversion pulley protection Ø 400 pulley E 00010781 Protection against outlet of ropes on diversion pulley machined screws with locking pins are included 1 BM8 Protection rod outlet of ropes on diversion pulley 1 SCREW BAG BM1 DESCRIPTION QUANTITY DIN 933 M12 x 35 screw 16 DIN 6923 M12 nut 16 DIN 9021 Ø12 washer 16 Check the levelling after the car has been suspended on th...
Страница 23: ...SCRIPTION QUANTITY DIN 933 M12 x 35 screw 8 DIN 6923 M12 nut 8 Admissible pulleys Ø pulley x no of cables x Ø ropes Ropes Ø 9 and 10 Ropes Ø 8 Ropes Ø 6 5 Pulley 400 x 4 x 10 Pulley 320 x 4 x 8 standard Pulley 320 x 10 x 6 5 Pulley 320 x 6 x 8 Pulley 400 x 6 x 10 Pulley 320 x 8 x 8 L1 L2 M1 M2 L3 M3 S2 L4 M4 S3 L5 FIRST LINE OF HOLES FOR FIXING THE DIVERSION PULLEY CAUTION ...
Страница 24: ... NOTA 2 NOTA2 REFER TO THE TABLE DIMENSIONAL VARIANTS SCREW BAG BM2 DESCRIPTION QUANTITY DIN 933 M16 x 35 screw 4 DIN 6923 M16 nut 4 DIN 125 Ø16 washer 4 SCREW BAG BM2 DESCRIPTION QUANTITY DIN 933 M12 x 35 screw 8 DIN 6923 M12 nut 8 L5 L4 L3 L2 M4 M3 M2 S3 S2 L1 M1 FIRST LINE OF HOLES FOR FIXING THE DIVERSION PULLEY ...
Страница 25: ... protection and tighten the screw Rod protection F 00005177 Alignement MACHINE ALIGNMENT Step 4 Assembly of the machine Step 5 Assembly of the diversion pulley protection 5a Protection of the diversion pulley SCREW BAG BM5 DESCRIPTION QUANTITY DIN 933 M16 x 35 screw 4 DIN 6923 M16 nut 4 DIN 125 Ø16 washer 4 PROTECTION AGAINST CABLE OUTLET ON DIVERSION PULLEY BAG BM8 DESCRIPTION QUANTITY Protection...
Страница 26: ...le the sets shown here below BAGS OF FIXING HARDWARE POSITION DESCRIPTION QUANTITY BM10 Pulley Ø 240 BM11 Pulley Ø 320 BM12 Pulley Ø 400 1 Protection rod against cable outlet M8 2 1 1 2 Screw DIN 6921 M8 x 16 2 2 2 3 Nut DIN 6923 M8 2 1 1 4 Washer Contact NFE 25 511 M8 4 3 7 5 Screw with special low head BN1206 M8 x 20 2 2 6 6 Caged nut M8 2 2 2 7 Machined screw DIN 6921 M8 x 30 2 2 2 8 Locking pi...
Страница 27: ...Gearless maGO machine V1101 09 2017 27 28 MTMECmaGO_1101_EN F 00010505 6 Adjustment of protection rod against outlet of cables Step 7 Assembly of Stop 5 4 2 4 5 Option for mounting on the opposite side ...
Страница 28: ...sh available at MP website Products constantly developed the specifications can be modified without prior notice HEADQUARTERS Pabellón MP Leonardo Da Vinci 15 Isla de la Cartuja 41092 Seville SPAIN 34 902 197 277 elevacion mpascensores com www mplifts com ...
