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TorqueMate

Plus

Operation Manual

Version 1.1

Mountz Incorporated

1080 N. 11th Street

San Jose, CA 95112

Customer Service: 800-456-1828

Fax: 408-292-2733

www.etorque.com

[email protected]

transmitted in any form, or by any means (graphic, electronic, or mechanical, including

photocopying, taping or information and retrieval systems now known or as may be

hereafter developed) without the specific written permission of Mountz Incorporated.

Mountz and its logo are registered trademarks.

Information contained herein is subject to change without prior notice.

Mountz, Inc.

ISO 9001

Содержание 065032

Страница 1: ...ed No part of this document may be reproduced distributed or transmitted in any form or by any means graphic electronic or mechanical including photocopying taping or information and retrieval systems...

Страница 2: ...de of Operation 11 Setting Tolerances 12 Joint Rate 13 SET UP Mode 14 16 Data in Memory Download Data in Memory Clear Data in Memory 14 Manual Auto Clear and Memory On Off 15 Transducer Calibrate Filt...

Страница 3: ...atteries 23 Application Notes 24 26 Impulse and Power Tool Testing 24 Breakaway Torque Methods 25 Calibrating Torque Wrenches 26 Sending Data 26 Filters 27 Accessories 28 29 Transducers Loading Bench...

Страница 4: ...ueMate Plus can be used with a strain gauge rotary sensor for applying torque and or torque and angle Quality Control Applications Inspection Auditing Use any strain gauge torque sensor and the Torque...

Страница 5: ...Operation Manual and Sample Statistics worksheet Certification Warranty Card Carrying Case Cardboard TorqueMate Plus Power Adapter Charger available for Europe or other CD Operation Manual Sample Sta...

Страница 6: ...ero press Scroll Right and Scroll Up simultaneously Sealed membrane keypad for any environment Use Scroll Right key to change active digit when setting numbers Use Scroll Up key to move through the me...

Страница 7: ...low limits for Torque and Angle with green and red Go No Go LED s and an audible buzzer Auto Reset Automatically resets the display when a new torque cycle is sensed Peak First Peak mode Resets in 3...

Страница 8: ...modes Trickle and Fast Charge Charging the TorqueMate Plus without a transducer attached activates the Trickle Mode This mode charges the battery but there is not a specific time frame when charging w...

Страница 9: ...to the operation mode in the First Peak setting The Mode icon will point to First Peak CHANGING NUMBERS With the Scroll and Enter Keys To change numbers such as the high and low tolerance the TorqueMa...

Страница 10: ...er key returns the TorqueMate Plus to the operation mode UNIT OF MEASURE Engineering Units To change the unit of measurement 1 Press the Unit 2 key on the front panel 2 Press the Scroll Up 3 key until...

Страница 11: ...nput from the operator Second peak if any is shown in the window on the display e Angle Mode Combined with a transducer with angle encoder the TorqueMate Plus measures the angle of rotation of a faste...

Страница 12: ...ter to save the low angle limit 8 Repeat for the high angle limit 9 Press Enter to save the high angle limit and return to the operation mode The TorqueMate Plus display will now track the applied tor...

Страница 13: ...otation Once again place the TorqueMate Plus wrench on the fastener and tighten to the final desired torque Measure or approximate the angle of rotation You do not need to know the exact angle only th...

Страница 14: ...Press the Scroll Right key to read the next lower data number i e 100 99 98 The Scroll Up key will not scroll from the last data number to the first i e 100 to 1 d Press Enter to exit and return to no...

Страница 15: ...ed For example On 1 means that the display will clear 1 second after reaching a peak value Note The time for Auto Clear during Power Tool mode is independent of the timer for Peak or First Peak If in...

Страница 16: ...transducer numbers 1 15 c When the number corresponds to the attached transducer press the Enter key The TM200 will now use the appropriate torque calibration data for that transducer if it has been...

Страница 17: ...y to select a different digit Do not worry if the decimal is wrong you will change that next Press Enter when the numbers are correct 7 Now set the decimal place with the Scroll Right key Press Enter...

Страница 18: ...Mate Plus 10 pin connector on one end and a Bendix connector on the other See list of cables below Calibration Notes When using the Fast Cal option on the TorqueMate Plus the TorqueMate Plus will take...

Страница 19: ...is a normal characteristic of transducers The TorqueMate Plus will accept transducers with up to 2 zero offset If the transducer has more than 2 offset the transducer is most likely damaged due to ov...

Страница 20: ...l Up key to select the units that you will be calibrating this transducer to Press Enter to select the Units The display will now show the expected transducer number c 1 to c 15 Press the Scroll Up ke...

Страница 21: ...eans that the tester is waiting for you to enter Point Zero in the negative counterclockwise direction also referred to as the negative zero offset of the transducer Exercise the transducer three time...

Страница 22: ...load for 30 seconds Press the Scroll Right key to accept the clockwise Zero point Proceed in the clockwise direction as you did in the Counterclockwise direction for points P1 P2 and P3 After pressing...

Страница 23: ...g batteries If the batteries are fully discharged the TorqueMate Plus may take a few minutes to power up after being plugged into the AC adapter BATTERY STRENGTH The TorqueMate Plus battery pack shoul...

Страница 24: ...imits So creating the same condi tions as the application under test is important Due to these non tester related variations it is difficult if not impossible to create a torque tester that will be ou...

Страница 25: ...on the tester because of the torque necessary to overcome friction and operator influences It is wise to take a number of these readings to get a true picture of what is really happen ing on the appl...

Страница 26: ...e two ways to send data 1 Send all memorized data in memory from set up mode 2 Send realtime data one at a time when in peak or power tool mode and press the enter key Capture data from the TorqueMate...

Страница 27: ...ese two situations may create the need for differ ent filters within the tester A filter acts much like a sieve it lets certain signals through and stops others When you select different filters on th...

Страница 28: ...bf in 500 lbf ft Application Areas Calibrating hand tools power tools requires RDA For power tools rotational measurement applications Installation test of fasteners Converts any ratchet wrench into s...

Страница 29: ...t 12 VDC 300 mA Part Number 771044 Adapter D Sub 9 pin to 6 Pin RJ12 TorqueMate Plus Part Number 701031 Transducer Cable 10 Pin Modular Plug to Open Wire Part Number 065145 RS232 Cable 6 Pin to 6 Pin...

Страница 30: ...ble fast mv v and range Display Large 4 digit LCD with additional 4 digit window Memory Capacity Up to 1000 Readings Communications RS232C 8 1 n 4800 BPS Power NimH for long life Clockwise and Counter...

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