Installation and Operating Instructions for
Brake Caliper DH 010 FPM
E 09.634e
Страница 1: ...Installation and Operating Instructions for Brake Caliper DH 010 FPM E 09 634e ...
Страница 2: ... RINGSPANN the same applies if the product is taken apart or changed These installation and operating instructions should be kept in a safe place and should accompany the product if it is passed on to others either on its own or as part of a machine to make it accessible to the user Safety Notice Installation and operation of this product should only be carried out by skilled personnel Repairs may...
Страница 3: ... Configuration and function 3 Drawing and parts list 4 Condition on delivery 5 Installing the RINGSPANN brake caliper 5 1 Installation 5 2 Compressed air connection 5 3 Adjustment the braking and or holding force 5 4 Running in procedure 6 Maintenance 6 1 General maintenance 6 2 Checking adjusting brake pad wear and braking force 7 Replacement of worn parts 7 1 Replacing brake pads 7 2 Exchange of...
Страница 4: ...ration and function The brake caliper is used as a stopping and parking brake Braking force is generated by springs in the cylinder block 1 It is released opened pneumatically with compressed air If brake pads 4 are worn braking and holding force is diminished as the tension in the springs 10 is reduced If brake pads are worn brake pad wear must be checked see Section 6 2 and braking force adjuste...
Страница 5: ...o DH 010 FPM 1 3514 079001 000000 2 Piston to DH 010 FPM 2 2771 030602 000000 3 Lever to DH 010 FPM 2 2789 087002 000000 Standard brake pad with split pin for brake caliper 4457 901102 000000 2 3457 901101 000000 4 Brake pad from BK 6905 with split pin for brake caliper 4457 100608 000000 2 3457 901104 000000 Brake pad with glued on BK 4773 plate and split pin for W 5mm for brake caliper 4457 9011...
Страница 6: ...ake pads During the special equipment for 5 mm of brake disk thickness leagues the brake pads together Under air pressure 5 6 bar the brake caliper opens to the pre defined clamping gap of approx 13 2 mm or 6 5 mm 5 Installing the RINGSPANN brake caliper Before installing the brake the brake disc must be cleaned with alcohol e g ethyl or isopropyl alcohol or water based surfactant solution soapy w...
Страница 7: ...m e g plastic hose PU 4 part no 6204 blue or part no 5733 black manufactured by FESTO AG Co D 73726 Esslingen QSML M5 6 new version made of black plastic with a metal screw plug and a blue clamping element This version is connected by means of a PUN or PAN plastic hose with an outside diameter of 6mm e g plastic hose PUN 6x1 BL part no 159664 blue or part no 159665 Compressed air must be filtered ...
Страница 8: ...pads 4 do not rub against the brake disc when the brake is released Achtung Check to ensure that the brake disc rotates freely Release pressure from the brake caliper The brake closes and full braking force holding torque is available 5 4 Running in procedure Optimum braking effect is achieved only when both brake pads 4 are in full contact with the brake disc and the brake pads have attained a te...
Страница 9: ... maximum possible piston stroke 2 Brake pad abrasion also reduces braking force Caution When the brake pads are worn spring tension Pos 10 Fig 3 1 Section 3 increases and the brake caliper levers 3 are spread to the maximum permissible limit as shown in Fig 3 1 dimension a Braking force is also reduced It may be necessary to readjust the braking force as described in Section 5 3 Checking brake pad...
Страница 10: ...ne by turning the adjustment spindle 7 with an SW 3 hex socket spanner clockwise or counter clockwise into the bore in the caliper levers 3 and the piston 2 until the gap between the brake disc and the brake pads is sufficiently large Remove the split pin 6 pull the pin with head hole for split pin 5 out of the brake pad and caliper and remove the worn brake pad 4 Press the rounded side of the new...
Страница 11: ...nce from the spindle ends to the pressure nuts must be 25 mm on each side Mount a pressure spring 10 on each end Push the first piston 2 into the cylinder bore from one side of the cylinder block 1 until it comes in contact with the clamping sleeve 17 Then insert the pre mounted adjustment spindle with the pressure springs and the pressure nuts into the bore for the first piston 2 and the second p...
