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AT2050 Air Crimp Head Tool 

Doc. No. 64005-1200 

Release Date: 10-17-02 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision: C 

Revision Date: 08-05-03 

TERMINAL 

BARREL 

TERMINAL 

LOCATOR 

WIRE 

CONDUCTOR 

PUNCH 

INSULATION 

ANVIL 

Figure 3 

INSULATION 

PUNCH 

CONDUCTOR 

ANVIL 

Figure 2 

TERMINAL 

WIRE 

MILITARY CLASS 2 

Wire Size: 18 – 22 AWG   0.80 – 0.35 mm²

 

Wire Strip Length  Insul. Dia. Max. 

Terminal No. 

Terminal 

Eng No. (REF) 

In            mm 

In            mm 

19095-0022 AA-880-1  .250 6.35 .140 3.57 
19095-0024 AA-881-1  .250 6.35 .140 3.57 
19095-0026 AA-882-1  .250 6.35 .140 3.57 
19095-0028 AA-883-1  .250 6.35 .140 3.57 

MILITARY CLASS 2 

Wire Size: 18 – 22 AWG   0.80 – 0.35 mm²

 

Wire Strip Length  Insul. Dia. Max. 

Terminal No. 

Terminal 

In            mm 

In            mm 

19095-0030 AA-884-1  .250 6.35 .140 3.57 
19095-0032 AA-885-1  .250 6.35 .140 3.57 
19095-0034 AA-886-1  .250 6.35 .140 3.57 

 
 

OPERATION 

 
Refer to the instruction manual for the 19279-0001 (AT-200) for mounting 
this crimp tool head. 
 

Crimping Terminals

 

 
1.  Adjust the locator up or down until the terminal being run sits flat and 

straight in the tool. 

2.  Insert the wire into the terminal.  Push up on the locator blade and push 

the terminal and wire with the barrel facing up into the color-coded nest 
with front edge of the barrel against the locator (See Figure 1).  Release 
the locator blade to hold the terminal in position. 

 

Caution: 

Never operate this tool without the supplied safety shield in place.  Never place fingers in the tool nests. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
3.  Push on wire to assure it is still fully seated in the terminal.  (See Figure 2 and 3).  Cycle the tool.

 

4.  Lift the locator blade or wire stop and remove the crimped terminal.  Inspect for proper crimp location, and check for insulation 

closure.  Locator is adjustable up and down to keep terminals straight after crimping.

 

TERMINAL 

FRONT EDGE 

OF BARREL 

SAFETY 

SHIELD 

PUSH UP 

Figure 1 

LOCATOR 

JAWS OPEN 

Содержание AT 2050

Страница 1: ...zes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 486 A Military Class 2 22 8 15 20 13 19 18 20 38 UL 486 A Terminals Copper conductors only Military Class 2 Military Approved Terminals only as listed The following is a partial list of the product part numbers and their specifications that th...

Страница 2: ...44 3 68 19090 0038 AA 298 06X 238 5 95 144 3 68 19090 0040 AA 298 08X 238 5 95 144 3 68 19090 0042 AA 298 10X 238 5 95 144 3 68 19092 0001 AA 605 04X 238 5 95 144 3 68 Wire Size 18 22 AWG 0 80 0 35 mm Wire Strip Length Insul Dia Max Terminal No Terminal In mm In mm 19092 0003 AA 605 06X 238 5 95 144 3 68 19092 0009 AA 6110 02X 238 5 95 144 3 68 19092 0011 AA 6110 04X 238 5 95 144 3 68 19092 0013 A...

Страница 3: ...8 19133 0002 AA 634 06X 238 5 95 144 3 68 19133 0003 AA 634 08X 238 5 95 144 3 68 19133 0004 AA 634 10X 238 5 95 144 3 68 19139 0001 AA 8109 02 250 6 35 144 3 68 19139 0003 AA 8109 04 250 6 35 144 3 68 19139 0006 AA 8118 06 250 6 35 140 3 56 19139 0008 AA 8118 08 250 6 35 142 3 63 19139 0009 AA 834 04 250 6 35 140 3 56 19139 0011 AA 834 06 250 6 35 140 3 56 Wire Size 18 22 AWG 0 80 0 35 mm Wire St...

Страница 4: ...N Refer to the instruction manual for the 19279 0001 AT 200 for mounting this crimp tool head Crimping Terminals 1 Adjust the locator up or down until the terminal being run sits flat and straight in the tool 2 Insert the wire into the terminal Push up on the locator blade and push the terminal and wire with the barrel facing up into the color coded nest with front edge of the barrel against the l...

Страница 5: ... for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping A light oil such as 30 weight automotive oil used at the oil points shown in Figure 4 every 5 000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration 4 When tool is not in use store the tool in a clean dry area Tool Calibr...

Страница 6: ...Crimp Tool Head Fig 5 1 64005 0000 Basic Air Tool Head 1 2 64007 0375 Locator Assembly 1 3 64001 1270 Tooling Kit 1 Tooling Kit Only 4 64001 1202 Conductor Punch 1 5 64001 1201 Conductor Anvil 1 6 64001 1204 Insulation Punch 1 7 64001 1203 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 9 N A 10 32 by 5 16 Lg Cup Pt Set Screw 1 The following purchased parts are available from an Industr...

Страница 7: ...ed Item Order No Description Quantity 64005 0000 Basic Air Tool Head Fig 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 ...

Страница 8: ...auge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ___________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricat...

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