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Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. 

Doc No: ATS-638277900  Release Date: 02-03-15 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: A 

Revision Date: 02-03-15 

RELEASE 

LOCATOR BUTTON 

TERMINAL 

Figure 3 

LOCATOR 

PUSHED THRU 

TOOLING 

TERMINAL 

LOCATOR 

BUTTON 

PUSHED IN 

PRE-STRIPPED WIRE 

TERMINAL 

WIRE AGAINST THE 

WIRE STOP 

Figure 5 

TERMINAL 

WIRE 

WIRE STOP IS PART 

OF THE LOCATOR 

 
 

 
 
 
 

 
 
 
 

 
 
3.

 

While holding the locator button in, load the terminal into the proper nest 
opening in the locator based on the wire gauge or terminal type 

markings on the hand tooling.  See Figure 3. 

4.

 

Release the locator button, allowing the locator to return to the crimping 
position. 

5.

 

Close the tool handle until the first ratchet position engages.  See 

Figure 4. 

6.

 

Insert the properly stripped wire through the terminal and against the 
wire stop.  See Figure 5. 

7.

 

Crimp the terminal by squeezing the tool handles until the ratchet 

mechanism cycle has been completed.  Release the handles to open 
the jaws.  

 
 

 
 
 
 

 
 
 
 

 

 

Note

: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

8.

 

Remove the crimped terminal from the terminal locator by pulling 
on the wire. 

9.

 

Visually inspect the crimped terminal for proper crimp location. 

10.

 

On some large O.D. wires, it may not be possible to insert the wire 

with the tool partially closed.  Those wires should be inserted with 
the hand tool in the open position.  Insert the wire above the 
terminal in the punch and against the wire stop then close the tool.  
See Figure 6. 

 
 

PARTIALLY 

CLOSE HANDLE 

TOOLING 

PARTIALLY 

CLOSED 

Figure 4 

FIRST RATCHET 

POSITION 

OPEN 

POSITION 

TERMINAL 

Figure 6 

WIRE 

WIRE 

STOP 

Содержание 63827-7900

Страница 1: ...nals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 6 35mm S...

Страница 2: ...erence Only Due to the wide range of wires strands insulation diameters and durometers available actual crimp height measurements may very slightly An occasional destructive pull force test should be performed to check hand tool crimp Pull Force value must exceed the minimum pull force specifications listed OPERATION CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not c...

Страница 3: ... engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal...

Страница 4: ...p hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to reverse ...

Страница 5: ...from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The too...

Страница 6: ...x terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does no...

Страница 7: ...NTROLLED COPY Page 7 of 7 Revision A Revision Date 02 03 15 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 7900 Hand Crimp Tool Figure 13 1 63827 7975 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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