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Hand Crimp Tool for MX120G™Crimp Terminals 

Doc No. ATS-638258000 

Release Date: 03-22-13 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: A 

Revision Date: 03-22-13 

 

2.

 

Rotate the setting wheel counter-clockwise (CCW) to increase handle force.  The numbers will display higher.  
To decrease handle force rotate the setting wheel clockwise (CW). 

3.

 

Release the link to lock the setting wheel in place. 

4.

 

Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted. 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

 
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify 
hand tools. 
 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

%

 

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test 
rerun, (See How to Adjust Preload). 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

 

Содержание 63825-8000

Страница 1: ...locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 1 2mm MX120G Mat Seal Receptacle Terminals 0 75mm2 1 00mm2 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel Wire Type...

Страница 2: ...influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers available actual cri...

Страница 3: ...ages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal loc...

Страница 4: ... locators top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary...

Страница 5: ...sed at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and s...

Страница 6: ...warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Mol...

Страница 7: ... 7 of 7 Revision A Revision Date 03 22 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 8000 Hand Crimp Tool Figure 13 1 63825 8075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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