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Hand Crimp Tool for MX120G™Crimp Terminals 

Doc No. ATS-638258000 

Release Date: 03-22-13 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 03-22-13 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 9 

 
1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown 
in Figure 7A with your thumb and index 
finger.  The lower tabs of the locator 
should disengage from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The 
top locator hooks should slip out of the top 
slots easily.  See Figure 7A. 

4.

 

To reinstall the new locator, make sure the 
hand tool is in the open position. 

5.

 

Press the red insert down as far as it will 
go as shown in Figure 7B. 

6.

 

Holding onto the lower part of the locator 
with your thumb and index finger, insert 
the locators top hooks (2) into the hand 
tool top slots. 

7.

 

Rotate the locator down and press the 
lower tabs into the two bottom slots of the 
hand tool.  To secure the locator into 
place, the lower tabs must snap into place on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be converted from a right handed application to a left handed 
application.  It is necessary to reverse the tooling if using the left handed application along with the locator.  Follow 
the steps below: 
 
1.

 

The locator must be removed before reversing the tooling.  

2.

 

Remove the M3 BHCS which is holding the upper tooling. 

3.

 

Flip the upper tooling to the opposite side and replace the M3 BHCS.  Make sure the small markings on the 
front and back of the hand tool frame match up and are on the outside of the hand tool frame.  See Figure 8 
and 9. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

Содержание 63825-8000

Страница 1: ...locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 1 2mm MX120G Mat Seal Receptacle Terminals 0 75mm2 1 00mm2 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel Wire Type...

Страница 2: ...influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers available actual cri...

Страница 3: ...ages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal loc...

Страница 4: ... locators top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary...

Страница 5: ...sed at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and s...

Страница 6: ...warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Mol...

Страница 7: ... 7 of 7 Revision A Revision Date 03 22 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 8000 Hand Crimp Tool Figure 13 1 63825 8075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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