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Hand Crimp Tool for MX120G™Crimp Terminals 

Doc No. ATS-638258000 

Release Date: 03-22-13 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: A 

Revision Date: 03-22-13 

PRE-STRIPPED 

WIRE 

TERMINAL 

Figure 5 

TERMINAL 

WIRE AGAINST 

THE WIRE 

STOP 

WIRE 

WIRE STOP IS PART 

OF THE LOCATOR 

 
1.

 

Select the desired terminal listed in the preceding charts. 

2.

 

Make sure the center of the locator is in the down position.  With the 
locator attached, push the locator button on the back of the hand tool 
to bring the locator forward through the tooling.  See Figure 2. 

3.

 

While holding the locator button in, load the terminal into the proper 
nest opening in the locator based on the wire gauge or terminal type 
markings on the hand tooling.  See Figure 3. 

4.

 

Release the locator button, allowing the locator to return to the 
crimping position. 

5.

 

Close the tool handle until the first ratchet position engages.  See 
Figure 4. 

6.

 

Insert the properly stripped wire through the terminal and against the 
wire stop.  See Figure 5. 

7.

 

Crimp the terminal by squeezing the tool handles until the ratchet 
mechanism cycle has been completed.  Release the handles to open 
the jaws. 

 
 
 
 
 
 
 
 
 
 
 
 

Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 
8.

 

Remove the crimped terminal from the terminal 
locator by pulling on the wire. 

9.

 

Visually inspect the crimped terminal for proper 
crimp location. 

10.

 

On some large O.D. wires, it may not be possible 
to insert the wire with the tool partially closed.  
Those wires should be inserted with the hand tool 
in the open position.  Insert the wire above the 
terminal in the punch and against the wire stop 
then close the tool.  See Figure 6.  

 

Locator Replacement 

 
See the parts list on the last page of this document for the proper locator order number.  Follow the steps below to 
replace the locator. 

TERMINAL 

Figure 6

 

WIRE 

WIRE STOP 

PARTIALLY 

CLOSE HANDLE 

TOOLING 

PARTIALLY 

CLOSED 

Figure 4 

FIRST RATCHET 

POSITION 

OPEN 

POSITION 

Содержание 63825-8000

Страница 1: ...locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 1 2mm MX120G Mat Seal Receptacle Terminals 0 75mm2 1 00mm2 wires Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel Wire Type...

Страница 2: ...influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers available actual cri...

Страница 3: ...ages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws Note The tamper proof ratchet action will not release the tool until it has been fully closed 8 Remove the crimped terminal from the terminal loc...

Страница 4: ... locators top hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary...

Страница 5: ...sed at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and s...

Страница 6: ...warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Mol...

Страница 7: ... 7 of 7 Revision A Revision Date 03 22 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 8000 Hand Crimp Tool Figure 13 1 63825 8075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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