Hand Crimp Tool for MX120G™Crimp Terminals
Doc No. ATS-638258000
Release Date: 03-22-13
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 03-22-13
RELEASE
LOCATOR BUTTON
TERMINAL
Figure 3
LOCATOR
PUSHED THRU
TOOLING
TERMINAL
LOCATOR
BUTTON
PUSHED IN
LOCATOR
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Terminal
Series No
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height
Width (Ref.) Height Max. Width Max.
Wire Type mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb. .75 1.0
36799
FLRY-B
0.75 1.10-1.20 .043-.047 1.60 .063 2.35 .093 2.30 .091 115 25.9
X
FLRY-B
1.00 1.05-1.15 .041-.045 2.05 .081 2.55 .100 2.30 .091 120 27.0
X
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Note:
A crimp height chart is provided with this manual as
Reference Only. Due to the wide range of wires,
strands, insulation diameters, and durometers
available, actual crimp height measurements may
vary slightly. An occasional, destructive, pull force
test should be performed to check hand tool crimp.
Pull Force value Must exceed the Minimum pull
force specifications listed.
OPERATION
Open the tool by squeezing the handles together.
At the end of the closing stroke, the ratchet
mechanism will release the handles and the hand
tool will spring open. See Figure 1.
Crimping Terminals
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
