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2.50mm Pitch Floating Wire-to-Board Plug Crimp Terminal 

Doc No: ATS-638255000 

Release Date: 04-11-13 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 04-11-13 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

 
8.

 

Remove the crimped terminal from the terminal 
locator by pulling on the wire. 

9.

 

Visually inspect the crimped terminal for proper 
crimp location. 

10.

 

On some large O.D. wires, it may not be possible 
to insert the wire with the tool partially closed.  
Those wires should be inserted with the hand tool 
in the open position.  Insert the wire above the 
terminal in the punch and against the wire stop 
then close the tool.  See Figure 6. 

 

Locator Replacement 

 
See the parts list on the last page of this document for the proper locator order number.  Follow the steps below to 
replace the locator. 
 
1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown in 
Figure 7A with your thumb and index finger.  
The lower tabs of the locator should 
disengage from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The 
top locator hooks should slip out of the top 
slots easily.  See Figure 7A. 

4.

 

To reinstall the new locator, make sure the 
hand tool is in the open position. 

5.

 

Press the red insert down as far as it will go 
as shown in Figure 7B. 

6.

 

Holding onto the lower part of the locator 
with your thumb and index finger, insert the 
locators top hooks (2) into the hand tool top 
slots. 

7.

 

Rotate the locator down and press the lower 
tabs into the two bottom slots of the hand 
tool.  To secure the locator into place, the lower 
tabs must snap into place on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling if using the left handed application along with the 
locator.  Follow the steps below: 
 
1.

 

The locator must be removed before reversing the 
tooling. 

TERMINAL 

Figure 6

 

WIRE 

WIRE STOP 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

Содержание 63825-5000

Страница 1: ...mfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 2 50mm Pitch Floating Wire to Board Plug Crimp Terminal 22 24 AWG Terminal Series No Terminal Order No W...

Страница 2: ...e recommended Profile 22 1 40 1 65mm 055 065 inch Profile 24 1 30 1 60mm 051 063 inch Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Ref Width Ref 503371 AWG mm2 mm In mm In N Lb 22 0 31 0 34 2 20 087 1 70 1 90 067 075 34 3 7 71 24 0 178 0 22 2 07 081 1 70 1 90 067 075 24 5 5 51 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation ...

Страница 3: ... the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping posi...

Страница 4: ... locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Figure 7B 6 Holding onto the lower part of the locator with your thumb and index finger insert the ...

Страница 5: ...ubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When to...

Страница 6: ...y clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical...

Страница 7: ...PY Page 7 of 7 Revision A Revision Date 04 11 13 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 5000 Hand Crimp Tool Figure 13 1 63825 5075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com ...

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